Study On Equipment Management Of The Large-size Automatic Foundry Production Line

In recent years, with the internal combustion engine industry in the rapid development of our country, the internal combustion engine industry and the foundry industry is also closely related to the rapid development, China's casting production from the year 2000 onwards overtaking the United States has been six years in a row the highest in the world, the casting of the world's total production Yield of 1 / 4 as much as has become the world's foundry production base. Benefit from the development of more than casting industry from the traditional approach to a large casting automated production lines.Casting large automated production lines in the operation of the main equipment show the following questions: l, running low rate, such is domestic production line starting rate of less than 50% 2. Beat 3 large losses and major and vicious high failure rate in the domestic foundry automated production line will often see the entire production line due to the failure of a dozen, not dozens of hours of operation. In the management of major equipment costs showed the following questions: 1. Invalid loss, the loss of spare parts; 2, relates to the issue of imported equipment more than 3, the high cost of running such production lines in its larger purchase, equipment depreciation costs high Many production lines annual depreciation cost of 10 million yuan. At the same time, imports of spare parts for more, which is very expensive. But many poor rate of production lines running, there are various reasons for this, the reasons for the production, equipment management reasons, but the latter is an important reason for this is that equipment management have not kept pace with the development of the times, many still remain After the maintenance phase, advanced preventive maintenance methods used did not receive timely, cost control equipment spare parts did not receive due attention, the impact of the economic benefits of the equipment.Weichai Power Co., Ltd. internal current large cast automated production lines are four, four casting automated production lines are imported production lines, and not the same manufacturer, all equipment types, larger structural differences, coupled with the business now Casting Plant Casting the introduction of two production lines for large-scale production, such internal automatic production line imported casting the quantity of six. Based on the existing large enterprises casting production line automation equipment management status of investigations and studies, comparative domestic and foreign equipment management experience and the existence of such equipment management issues a detailed analysis, the equipment used in project management theory equipment management practice , the equipment spare parts to the establishment of permanent files, all personnel, equipment management system-wide. Break the traditional facilities management model, put forward under the conditions of the existing large enterprises in the production line casting automation equipment management measures, so that equipment operators to achieve maximum economic efficiency. According to large-scale production line casting the high cost of spare parts, the characteristics of the fault and more, based on cost-effectiveness analysis, life-cycle management of the spare parts of the methods, and establish system-wide management of the equipment and automated production line model comprehensive evaluation system...