The Data Processing System To Improve The Process Of Edm Wire Cutting Efficiency Study

EDM and other non-traditional machining technology are super for some parts manufacturing of some materials that are not easy to deal with, especially in the field of the machining requirements about slots, deep caves, micro-small and complex shapes. At present, the automation degree and processing DBA system of our high speed EDM equipments are very lagged, which is no good to give high manufacturing efficiency and improve manufacturing precision.That is why this paper give the issue to build the processing system for WEDM equipment based on the most advanced intelligent tech. Through the modification and designing of pulse source with paralleled capacity, combined the open designing for the different function units of the device based on network, this paper discusses the application of the designed adjustment and control system for pulse parameters in the optimal control systems about discharging manufacturing course at the function rebuilt requirements of deferent customers easily and freely, and talk about the applying for the market about the designed equipment. It aims at the high speed, high efficiency, costly building of different technology control systems oriented the application for the variable manufacturing requirements of all kind of related users. It could work easily for the new built system with the new application software based on the original hardware NC platform to give some desirable abilities of the system like flexibility, opening, replacement and maintaining.The architecture of this paper and contents of every chapter as follows:In chapter 1, the paper discusses the backdrop, status, meaning and main contents of this dissertation. And then give the basis points of open data processing system and its requirements.In chapter 2, the paper expatiates the common parts between DBA and data processing system operation platform. And then analyzes the feasibility and optimum aspects to build parameter dealing system for WEDM and others related units.In chapter 3, the paper focuses on the development of the syetem architecture for processing data dealing of WEDM based on ANN. Through the reconstruction and design of the pulse source with paralleled capacity to transfer it as an open function unit, the paper expatiates the construction of all the systemic function parts and method of realization. At last, the paper analyzes the main system operation software in a whole.In chapter 4, the paper introduces new designing for pulse source and its function of the WEDM with data optimizing system and then validates the function configuration of operation adjustment and control processing as the required of different users.In chapter 5, the paper summarizes the work of the dissertation; the shortcoming and future work are also sketched out.