The Distribution Of The Fiber In Acetate Fiber Network Detection Based On Image Processing

As a fundamental industry,the textile industry is closely related with other industry in China.Cigarette filter stick is the intersection of the textile industry and tobacco industry.In the production of cigarettes,cigarette’s filter filtration performance is one of the important indicators for the overall quality of cigarettes.The uniformity of acetate fiber net that used in cigarette has important effects on cigarette filter filtration performance.At present,in the actual production of the filter stick,people analyze the density distribution and orientation distribution of acetate fiber net mainly by the artificial visual way.The test results of fiber density distribution can reflect the problems of the former merge of tow.At the same time,it can predict the fiber’s uniformity of filter stick made in the behind progress.Using the fiber orientation results predict the fiber orientation in forming filter stick.Although the traditional analysis method can satisfy the requirement of the factory production testing,tester’s emotion and experience has larger influence for the test results that is poor stability.With the constant improvement of cigarette manufacturing process and the consumers on cigarette quality requirements.That put forward higher requirements to every link of cigarette production.This topic focuses on the distribution of the fiber in cigarette acetate silk fabric density and orientation problem,through image processing technology analysis and evaluation of fabric’s density distribution and orientation of the fiber distribution of fully developed type acetate tow.In accordance with the imaging features of the tow fiber network,and combined with the specific requirements in the process of synthesis of filter stick.This topic proposed tree detection methods for acetate tow fabric,respectively the pore size and distribution along the direction of CD,coverage’s distribution,the distribution of fiber orientation.First,testing the pore distribution in the acetate fiber net.Test area and the number of the pores in acetate fiber network and its distribution along the fiber net CD direction projection.Test analysis of the pore distribution in the fiber network can predict the fiber uniformity of filter rod.First,testing the pore distribution in the acetate fiber net.Test area and the number of the pores in acetate fiber network and its distribution along the fiber net CD direction projection.Test analysis of the pore distribution in the fiber network can predict the fiber uniformity of filter rod.Second,testing density distribution in different longitudinal area of acetate fiber net.The test of acetate fiber density distribution based on fiber coverage testing and the fabric porosity testing is complementary.The fiber separated fully in acetate fabric,and formed a one-to-one relationship between fiber and coverage.Using this kind of corresponding relation,through the coverage area of acetate fiber to analysis the content of fiber in the fiber network.Using the fiber’s coverage to analysis the content of fiber in different area.By comparing the fiber’s coverage rate in different area,concluding the uniformity of acetate fiber mesh density distribution.And the fiber network pore distribution in each area improve the analysis results of fabric density distribution uniformity.The test result feedback to acetate production department,the department according to the result judgment the quality of merger of tow to adjust and optimize the spinning process.Last,analyzing the fiber’s orientation distribution in acetate net.The fiber orientation agreed well in acetate tow.after drafting form acetate fiber net,fiber’s orientation changed,analyze and control the change to strengthen the control of the fiber orientation filter stick and improving the quality of filter rod has great significance.This topic according to the characteristics of acetate fiber network in scanning image,extract the skeleton of target fiber,divide the overlapping fiber skeleton into single pixel curve segment.Each section of the fiber orientation characterized by the accumulation.statistics of fiber content in all directions,characterization of acetate fiber,the fiber orientation distribution of net.Statistical fiber content in all directions,characterization of acetate fiber,the fiber orientation distribution of net.After testing found,in the test of fiber distribution in acetate fiber,Using the measurement results of fabric weight distribution to checkout the test results of fiber coverage density distribution,proved the reliability of the test results based on fiber coverage density.Compared with manual test results found that the stability of the test results of image processing is higher than artificial stability test results.In terms of accuracy,the test results based on the fiber coverage density distribution is close to the artificial test results.In the test of orientation degree of acetate fiber network,simulation experiment verify the accuracy of the test method.