Multiscale Characterization of Nickel Titanium Shape Memory Alloys

Shape memory alloys were characterized by a variety of methods to investigate the relationship between microstructural phase transformation, macroscale deformation due to mechanical loading, material geometry, and initial material state. The major portion of the work is application of digital image correlation at several length scales to SMAs under mechanical loading. In addition, the connection between electrical resistance, stress, and strain was studied in NiTi wires. Finally, a new processing method was investigated to develop porous NiTi samples, which can be examined under DIC in future work.;The phase transformation temperatures of a Nickel-Titanium based shape memory alloy (SMA) were initially evaluated under stress-free conditions by the differential scanning calorimetric (DSC) technique. Results show that the phase transformation temperature is significantly higher for transition from de-twinned martensite to austenite than from twinned martensite or R phase to austenite. To further examine transformation temperatures as a function of initial state a tensile test apparatus with in-situ electrical resistance (ER) measurements was used to evaluate the transformation properties of SMAs at a variety of stress levels and initial compositions. The results show that stress has a significant influence on the transformation of detwinned martensite, but a small influence on R phase and twinned martensite transformations. Electrical resistance changes linearly with strain during the transformations from both kinds of martensite to austenite. The linearity between ER and strain during the transformation from de-twinned martensite to austenite is not affected by the stress, facilitating application to control algorithms. A revised phase diagram is drawn to express these results.;To better understand the nature of the local and global strain fields that accompany phase transformation in shape memory alloys (SMAs), here we use high resolution imaging together with image correlation processing at several length scales. The Digital Image Correlation (DIC) method uses digital images captured during material deformation to generate displacement and strain field maps of the specimen surface. Both 5x optical magnification and low magnification provide details of localized strain behavior during the stress induced phase transformation in polycrystalline Nickel-Titanium SMA samples. Tension bars with (and without) machined geometric defects are tested with (and without) paint speckle pattern to investigate the response near pore-like defects. Results from the standard tensile bars (no defect) show a recoverable transformation propagate across the sample (from both ends towards center) that is observed as localization in the DIC calculated strain field. Biaxial strain measurements from the DIC method also provide data to calculate a Poisson Ratio as a function of transformation progress. Specimens with a circular (0.5 mm dia) defect exhibit similar strain-localization behaviors, but the stress concentration causes early material transformation near the defect. Analysis of the magnified images illustrates strain field localization due to the underlying polycrystalline microstructure of the NiTi specimen.;Last, a study presents the development of new processing techniques for porous SMA materials. Porous SMAs are potential candidates in a variety of applications where micro-macrochannels might improve thermal response of mechanical actuators or promote bone ingrowth for biomedical implant devices. Recent methods in powder metallurgy have shown that adding small amounts of Niobium improves densification of sintered NiTi alloys. New results here show how porous NiTiNb microstructures are processed using temporary steel wire space holder. The wires (or layered 2-D meshes) are electrochemically dissolved to leave a complex network of pores throughout a dense NiTiNb alloy. The processing method presented here allows better control of pore geometry and arrangement when compared to existing techniques in NiTiNb powder metallurgy.