| Natural Montmorillonite was modified with thermally stable phosphonium surfactants to produce new organoclays for the production of polymer nanocomposites. The organoclays were characterized to determine thermal stability, basal spacing, and the surface energy at room temperature and at the processing temperature. Polystyrene (PS)/organoclay nanocomposites were prepared by melt compounding, using three different PS resins. Experimental data were obtained to elucidate the influences of temperature and molecular weight and structure of the surfactant on the surface energy of the organoclays. The phosphonium-based organoclays exhibited better thermal stability than commercially available ammonium-based organoclays. The basal spacing was similar to that found in commercially available organoclays. Transmission electron microscopy (TEM) showed that the degree of dispersion of the various organoclays in nanocomposites was related to the Hamaker constant of the organoclay at the processing temperature. Significant improvement in the degree of dispersion was realized, when blends of polystyrene with a styrene-maleic anhydride (SMA) copolymer were used. It appeared that delamination in the SMA systems was achieved directly without undergoing an intermediate intercalated structure. The influence of organoclay concentration on flexural modulus of PS-organoclay nanocomposites was determined, using the Halpin-Tsai and Hui-Shai models. The predictions were in good agreement with experimental results. The modulus of PS nanocomposites correlated well with the work adhesion at room temperature, in agreement with the equation of Shang. Barrier properties showed reasonable agreement with the predictions of models reported in literature. However, the values of aspect ratios predicted by the models were quite different from those observed experimentally. The permeability of nanocomposites to oxygen correlated with both the Hamaker constant A131 at the processing temperature and the initial basal spacing of the organoclay. In both cases, permeability decreased with the corresponding parameter. |
