Nanocomposites of nitrile (NBR) rubber with multi-walled carbon nanotubes

Nanotechnology offers the promise of creating new materials with enhanced performance. There are different kinds of fillers used in rubber nanocomposites, such as carbon black, silica, carbon fibers, and organoclays. Carbon nanotube reinforced elastomers have potential for improved rubber properties in aggressive environments. The first chapter is an introduction to the literature. The second chapter investigated the incorporation of multi-walled carbon nanotubes (MWCNTs) into rubber matrix for potential use in high temperature applications. The vulcanization kinetics of acrylonitrile butadiene rubber (NBR) reinforced with multi-walled carbon nanotubes was investigated. The vulcanized NBR rubber with different loading percentages of MWCNTs was also compared to NBR reinforced with carbon black N330. The optimum curing time at 170°C (T90) was found to decrease with increasing content of MWCNTs. Increased filler loading of both carbon black and MWCNTs gave higher modulus and strength. The MWCNTs filled materials gave better retention of modulus and tensile strength at high temperatures, but lower strength as compared to the carbon black filled samples.;In the third chapter, carbon black (CB, 50phr) content in nitrile rubber (NBR) nanocomposites was partially replaced by multi-walled carbon nanotubes (MWCNTs). NBR/CB/CNTs nanocomposites with varying ratio of CB/CNTs (50/0 phr to 40/10 phr) were formulated via the melt-mixing method using an internal mixer. The reinforcing effect of single filler (CB) and mixture of fillers (CB and CNTs) on the properties of NBR nanocomposites was investigated. The cure kinetics and bound rubber content were analyzed using rheometry and solvent swelling method. In addition, mechanical behavior at both room temperature and high temperature (350°F/ 121°C) were examined. The scorch time and curing time values showed that there was no significant effect on the curing behavior of NBR nanocomposites after the partial replacement of CB with CNTs. It was observed that bound rubber content decreased with increase in CNT content for NBR/CB/CNTs nanocomposites above a loading of 1 phr CNT.;In the fourth chapter, the effect of another carbon filler, fullerene, on the properties of HNBR was studied. Fullerenes are conductive and thermally stable due to their three dimensional aromaticity and high reactivity. In this work, the effect of fullerenes (C60) on the properties of HNBR rubber for potential use in aggressive environments was investigated. The vulcanized HNBR rubber with different filler loadings of fullerenes was compared with carbon black (N330). The static mechanical, dynamic mechanical and rheological behavior of the compounds was investigated, along with the vulcanization kinetics study. Increased filler loading of both carbon black and fullerene gave higher modulus and strength. The fullerene filled materials showed improved failure properties.