Gecko and bio-inspired hierarchical fibrillar adhesive structures explored by multiscale modeling and simulation

Gecko feet integrate many intriguing functions such as strong adhesion, easy detachment and self-cleaning. Mimicking this biological system leads to the development of a new class of advanced fibrillar adhesives useful in various applications. In spite of many significant progresses that have been achieved in demonstrating the enhanced adhesion strength from divided non-continuous surfaces at micro- and nano- scales, directional dependent adhesion from anisotropic structures, and some tolerance of third body interferences at the contact interfaces, the self-cleaning capability and durability of the artificial fibrillar adhesives are still substantially lagging behind the natural version. These insufficiencies impede the final commercialization of any gecko inspired products. Hence here, we have focused our attentions on these critical issues in both (i) the gecko adhesive systems and (ii) the synthetic counterparts.;(i) We tested the self-cleaning of geckos during locomotion and provided the first evidence that geckos clean their feet through a unique dynamic self-cleaning mechanism via digital hyperextension. When walking naturally with hyperextension, geckos shed dirt from their toes twice as fast as they would if walking without hyperextension, returning their feet to nearly 80% of their original stickiness in only 4 steps. Our dynamic model predicts that when setae suddenly release from the attached substrate, they generate enough inertial force to dislodge dirt particles from the attached spatulae. The predicted cleaning force on dirt particles significantly increases when the dynamic effect is included. The extraordinary design of gecko toe pads perfectly combines dynamic self-cleaning with repeated attachment and detachment, making gecko feet sticky yet clean. This work thus provides a new mechanism to be considered for biomimetic design of highly reusable and reliable dry adhesives and devices.;(ii) A multiscale modeling approach has been developed to study the force anisotropy, structural deformation and failure mechanisms of a two-level hierarchical CNT structures mimicking the gecko foot hairs. At the nanoscale, fully atomistic molecular dynamics simulation was performed to explore the origin of adhesion enhancement considering the existence of laterally distributed CNT segments. Tube-tube interactions and the collective effect of interfacial adhesion and friction forces were investigated at an upper level. A fraction of the vertically aligned CNT arrays with laterally distributed segments on top was simulated by coarse grained molecular dynamics. The characteristic interfacial adhesive behaviors obtained were further adopted as the cohesive laws incorporated in the finite element models at the device level and fitted with experimental results. The multiscale modeling approach provides a bridge to connect the atomic/molecular configurations and the micro-/nano- structures of the CNT array with its macro-level adhesive behaviors, and the predictions from the modeling and simulation help to understand the interfacial behaviors, processes and mechanics of the gecko inspired fibrillar structures for dry adhesive applications.