Investigating interfacial phenomena in polypropylene/glass fiber composites

The adhesion in polypropylene (PP)/glass composites is low due to the non-polar, non-reactive characteristics of PP. When maleated PP (mPP) is added to the matrix, adhesion is improved. Understanding the mechanisms of this phenomenon is critical in maximizing the adhesion in PP/glass composites. The strength of adhesion in PP/glass composites was investigated using glass bead composites. A Near-IR spectroscopic technique was used to evaluate the chemical reactions in the interphase.; Twelve different commercial grades of maleated PP (mPP) were tested. The range of maleic anydride (MAH) content was from 0.3 weight percent (wt%) to 2.4 wt%, with one sample at 10 wt%. These mPPs were blended with a commercial PP from Huntsman, P4C5Z-027 (PP), a 20 MFI (melt flow index) polymer with minimal additives, in concentrations ranging from 0 to 20 wt%. Bead composites of non-coated (NON) and γ-APS-coated beads (APS) were made to compare the strength of the interphase in the composite systems. The bead volume fraction used was 25 volume percent (vol%). Three polymers with different MAH content and different viscosities were tested at 1, 5, 10 and 20 wt%. All of the mPPs were tested at 5 wt%. In general, the mPP composites all exhibited higher strength compared to the PP. Pukánszky's model for tensile strength was applied that included the strength of the unfilled matrix and the volume percent of the beads in a single factor, B. Comparison of all of the polymers at 5 wt% showed that there were four groupings of the mPPs. The polymers with MAH content greater than 1.5 wt% showed the strongest adhesion with B values of ∼2.5. All of these polymers had viscosities less than 100 Pa-s (180°C, 1 Hz angular frequency). The next group of polymers, with B ∼ 2, had MAH contents ranging from 0.8 to 1.2 wt%, with viscosities ranging from the 21 Pa-s to greater than 2300 Pa-s (180°C, 1 Hz angular frequency). The following group, with B ∼ 0.9, had anhydride concentrations of 0.6 and 0.7 wt%, and viscosities of 127 and 3800 Pa-s, respectively. Finally, there were several polymers with B ∼ 0.6 that were not significantly different than the unmodified PP. Viscosity and anhydride concentration showed competing effects in the mPP samples. Overall, increasing the concentration of anhydride increased adhesion, but viscosity is reduced in high MAH content mPPs. When the anhydride content was below 1.5 wt%, increased viscosity showed greater adhesion. (Abstract shortened by UMI.)...