Nondestructive evaluation of composite materials by electrical resistance measurement

This dissertation investigates electrical resistance measurement for nondestructive evaluation of carbon fiber (CF) reinforced polymer matrix composites. The method involves measuring the DC electrical resistance in either the longitudinal or through thickness direction.; The thermal history and thermal properties of thermoplastic/CF composites were studied by longitudinal and through-thickness resistance measurements. The resistance results were consistent with differential scanning calorimetry (DSC) and thermomechanical analysis (TMA) results. The resistance measurements gave more information on the melting of the polymer matrix than TMA. They were more sensitive to the glass transition of the polymer matrix than DSC. The through-thickness resistance decreased as autohesion progressed. The activation energy of autohesion was 21.2 kJ/mol for both nylon-6 and polyphenylene sulfide (PPS)/CF composites. Adhesive bonding and debonding were monitored in real-time by measurement of the through-thickness resistance between the adherends in an adhesive joint during heating and subsequent cooling. Debonding occurred during cooling when the pressure or temperature during prior bonding was not sufficiently high. A long heating time below the melting temperature (T _m) was found to be detrimental to subsequent PPS adhesive joint development above T_m, due to curing reactions below T_m and consequent reduced mass flow response above T_m. A high heating rate (small heating time) enhanced the bonding more than a high pressure.; The longitudinal resistance measurement was used to investigate the effects of temperature and stress on the interface between a concrete substrate and its epoxy/CF composite retrofit. The resistance of the retrofit was increased by bond degradation, whether the degradation was due to heat or stress. The degradation was reversible. Irreversible disturbance in the fiber arrangement occurred slightly as thermal or load cycling occurred, as indicated by the resistance decreasing cycle by cycle.; This dissertation also addresses the use of the electrical resistance method to observe thermal and mechanical damage in real time. A temperature increase caused the interlaminar contact resistance to decrease reversibly within each thermal cycle, while thermal damage caused the resistance to decrease abruptly and irreversibly, due to matrix molecular movement and the consequent increase in the chance of fibers of one lamina touching those of an adjacent lamina. The through-thickness volume resistivity irreversibly and gradually decreased upon mechanical damage, which was probably fiber-matrix debonding. Moreover, it reversibly and abruptly increased upon matrix micro-structural change, which occurred reversibly near the peak stress of a stress cycle.