In situ consolidation of offshore petroleum well structural casings by electrokinetic methods

Offshore drilling operations encounter cement wash-out problems while setting the initial structural casing (0--200 ft depth) due to the soft, unconsolidated nature of the sea-bed. Structural casings set by alternative methods have failed in up to 50% of cases due to insufficient frictional bearing capacity. This dissertation presents a method of increasing the bearing capacity of a jet-drilled or slick-drilled casing in-situ by applying a potential difference such that the casing is anodic compared to a remote cathode. It has been shown experimentally that clayey formations will swell and stick to a simulated anodic casing by the combined electrokinetic processes of electroosmosis and electrophoresis. Any cavities around the "casing" are eliminated and the formation is flush against the metal surface, increasing bearing capacity. The formation around the "casing" dries out due to electroosmotic migration of water away from the anode, increasing the shear strength of the surrounding soil. Corrosion products at the anode can further increase the soil shear strength by a process known as electrochemical hardening.;This investigation has shown that the bearing capacity of anodic casings can potentially be increased by a factor of up to 1,000% in soft clays and silty clays. The existence of an optimal level of electrokinetic consolidation, beyond which the soil shear strength begins to degrade, has been demonstrated. The difficulties of applying electrokinetic methods to saline soil environments have been addressed and the process has been shown to be successful, as long as the requisite electric field strength is maintained. The efficiency of the electrokinetic consolidation technique has been shown to be affected by the soil water content, soil mineralogy, power supplied, time of treatment and the choice of anode material. Experiments in marine sediment show that increases in bearing capacities of about 300% can be achieved at optimal treatment conditions. With likely current and power restrictions, increases of 50% to 100% are realistic. This level of increase still makes offshore electrokinetic casing consolidation a viable process, given that it is attainable quickly and at a modest power requirement and given the enormous cost of a structural casing collapse.