Secondary flow and heat transfer control in gas turbine inlet nozzle guide vanes

Endwall heat transfer is a very serious problem in the inlet nozzle guide vane region of gas turbine engines. To resolve heat transfer concerns and provide the desired thermal protection, modern cooling flows for the vane endwalls tend to be excessive leading to lossy and inefficient designs. Coolant introduction is further complicated by the flow patterns along vane endwall surfaces. They are three-dimensional and dominated by strong, complex secondary flows. To achieve performance goals for next-generation engines, more aerodynamically efficient and advanced cooling concepts, including combustor bleed cooling, must be investigated. To this end, the overall performance characteristics of several combustor bleed flow designs are assessed in this experimental study. In particular, their contributions toward secondary flow control and component cooling are documented. Testing is performed in a large-scale, guide vane simulator comprised of three airfoils encased between one contoured and one flat endwall. Core flow is supplied to this simulator at an inlet chord Reynolds number of 350,000 and turbulence intensity of 9.5%. Combustor bleed cooling flow is injected through the contoured endwall via inclined slots. The slots vary in cross-sectional area, have equivalent slot widths, and are positioned with their leeward edges 10% of the axial chord ahead of the airfoil leading edges. Measurements with hot-wire anemometry characterize the inlet and exit flow fields of the cascade. Total and static pressure measurements document aerodynamic performance. Thermocouple measurements detail thermal fields and permit evaluation of surface adiabatic effectiveness. To elucidate the effects of bleed injection, data are compared to an experiment taken without bleed. The influence of bleed mass flow rate and slot geometry on the aerodynamic losses and thermal protection arc given. This study suggests that such combustor bleed flow cooling offers significant thermal protection without imposing aerodynamic penalties. Such performance is contrary to the performance of present vane cooling schemes. The results of this investigation support designs which incorporate combustor coolant injection upstream of the airfoil leading edges. To complement, a short exploratory study regarding the effects of surface roughness was also performed. Results indicate modified cooling performance and significantly higher aerodynamic losses with rough surfaces.