The Research And Design Of Total Scheme And Key Parts In The High Availability Aluminium Ingot Crane

Ingot manipulator which is the dedicated device used for 20Kg Aluminium Ingot Continuously Casting Machines of the metallurgy industry. Object of this paper is ingot machinery which is applied to the course of Aluminium Ingot Continuously Casting Machines. The deficiency of the production rate machine originally in the work is analyzed by combining the actual industrial and mining's environment. The propose is to improve scheme, combining fictitious technology and traditional experience theory. AutoCad and Pro/Engineer are used to design the ingot manipulator. Thereinto, the real motion state of the simulation organization is simulated. At the same time, the rationality of design is verified. At last, structure will be optimized.Application study is the emphasis point of this subject. The feasibility and rationality of the structure of the manipulator will be foreseen and mastered. Here is the following work mainly.First, we explore the availability of every process of existing ingot manipulator. Analyzing the availability of every process and finding the main process for affecting the efficiency.Second, through analyzing the reason for affecting the efficiency, we put forward a new method, and demonstrate whether it feasible or not in theory.Third, we come up with a new total design program of ingot manipulator with high availability, demonstrate the program and make the efficiency up to 22 tons per hourFourth, we proceed structural design for the new program and some key parts and make them satisfy the operating requirementFifth, proceeding model building by mathematic theory for the movement of key parts, and dynamic analysis for mechanical system, in order to use the analyzing data in later and optimum design the important parts.At last, we use Pro/Engineer to build 3D model for key parts of new design and to proceed virtual assembly, check out whether the design right or not on assembly process and space motion, and correcting the error is to shorten the development cycle of product and save cost.