Research On Optimization Of DDGS Production System Of COFCO Zhaodong Company

In recent years, the use of ethanol fermentation preparation to become the newgreen fuel ideal, more and more attention and application of society. Therefore,effective treatment and do a lot of mash synchronization in the production of ethanol,to produce high protein, high phosphorus, low price, high security DDGS feed, hasalso become an important subject of the industrial chain of food safety andenvironmental safety.In this paper, the use of a large number of correlation analysis methods ofoperation management, optimization of DDGS production system of COFCOZhaodong company improvement were studied. Reference and introduce the theoryof total quality management, combined with the actual process and site condition ofthe company production of DDGS, designed to suit the characteristics of COFCOZhaodong company DDGS production system optimization scheme, in order tofurther improve the DDGS production capacity, enhance the quality of DDGSproducts, improve all aspects of the work efficiency, reduce the production costfunction.First of all, for COFCO Zhaodong DDGS production system capacity can notmeet the design value, then will affect the production, makes the basic research toreduce the status of production load all division. Aiming at the existing problems ofDDGS production system causal diagram, environment factors through the impact onpersonnel factors, equipment factors, raw material factors, the existing process andmethod for producing the analysis research, find by hard and thorough search, findout the crux of the problem.Secondly, the basic research and Analysis on the factors of the influence onsystem optimization scheme, design company DDGS load increase. In terms of personnel, to carry out professional training of all directional, refinement andoptimization of post assessment, the implementation of differentiated management,incentive employee’s progress, enhance their sense of responsibility and mission.Combined with the characteristics of raw materials, analysis of the matching ofcurrent technologies and related indicators, analysis in the matching of theperformance index of the equipment, intends to improve capacity constraints mashseparator, dryer and other key equipment factors, at the same time the key process ofsyrup concentration evaporator control factors to optimize. In terms of theenvironment, to implement5S-TPM management, purchase all kinds of protectiveequipment and humane facilities, improve the operating environment, improve staffon-site operation comfort and satisfaction to the working environment of sense.Finally, according to the production of DDGS implementation scheme of thesystem optimization, emphasize the analysis of three aspects of security. Have rulesand regulations guarantee perfect, only carrying out the execution, theimplementation of the program to be strict to continue. A good incentive mechanism,can make excellent employees get more benefits in terms of remuneration, to obtainthe sense of honor and sense of well-being in emotion, obtain a sense of belonging inthe fields of culture and thought, and work harder, make work to achieve twice theresult with half the effort. Strengthen production site management, can make theequipment to make the security for the optimization of hardware security, escort theproduction system, improve employee safety awareness, to solve production hiddendangers in the root. Through the effective implementation of this scheme, for COFCOZhaodong company will further enhance the DDGS production system capacity,improve the product quality of DDGS plays an important role. To avoid restrictionson alcohol production load, further reduce production cost.