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Effect Of Impurity On The Corrosion Behavior Of CO2 Transport Pipeline Steel In Water-saturated Supercritical CO2 System

Posted on:2017-10-20Degree:MasterType:Thesis
Country:ChinaCandidate:T JiangFull Text:PDF
GTID:2321330566957233Subject:Materials Science and Engineering
Abstract/Summary:PDF Full Text Request
The transmission of CO2 is a vital part in Carbon Capture and Storage?CCS?process.However,it is inevitable that some impurities such as H2O,O2,H2S,SO2 and NO2 will be found in the supercritical CO2 fluid.The presence of theses impurities may increase the corrosion rate of carbon steel,and pose great risk to the security of pipelines.Therefore,it is necessary to explore the effect of impurities on the corrosion regulation and mechanism,which would promote the development and application of CCS.To achieve this objective,the simulation experiments under different conditions were conducted in a high temperature autoclave.The corrosion rate of X70 steel used in supercritical CO2 transport pipeline was determined through weight loss tests.The morphologies and composition of corrosion scales were characterized by scanning electron microscope?SEM?,energy dispersive spectroscopy?EDS?and X-ray diffraction?XRD?.What's more,the electrochemical behaviors of X70 steel were investigated by a self-designed experimental device according to the thin electrolyte layer characteristics of corrosion in supercritical CO2 system.The primary conclusions are as follows:?1?There were a lot of protuberances on the corrosion scales of X70 steel,under which corrosion pits often emerged in the supercritical CO2-H2O system containing various impurities.At the initial stage corrosion pits were distributed on the metal surface and got deeply,then they would connect together with time.At the later stage of the immersion period,general corrosion tended to occur on steel surface.At the same time,the corrosion rate was extremely high but sharply decreased at the initial stage.Then the decrease relatively slowed down at the interim stage.The corrosion rate tended to be steady at the latter stage.The main constituents of corrosion products were FeCO3,Fe2O3·H2O,FeSO3·x H2O and FeSO4·x H2O.?2?The addition of O2,H2S,SO2,NO2 all increased the corrosion rate of X70 steel in water-saturated supercritical CO2 system.NO2 or SO2 had highest corroding influence on X70 steel,followed by H2S and O2.Especially,in the system containing NO2,localized corrosion would occur in X70 steel.The corrosion scale was single layer of FeCO3 in water-saturated supercritical CO2 system.Oxygen corrosion forming Fe2O3 occurred when O2 was contained.While with the addition of H2S,corrosion scales were double layers.FeS existed in the outer scale and the inner sacle was FeCO3.The corrosion process was governed by CO2 and H2S.The corrosion products were mostly FeSO3·x H2O when SO2 was contained.The corrosion process was mainly governed by SO2.However,corrosion product was Fe2O3 without FeCO3 in the supercritical CO2-H2O-NO2 system,NO2 completely controlled the corrosion process.?3?The polarization resistances of X70 steels covered with electrolyte layers containing NO2,SO2 or O2 all tended to increase with time in the process of immersion.At the latter stage,the polarization resistances were highest in the CO2-H2O system than other systems containning impurities.Electrochemical impedance spectroscopy testing showed that,the forming process of corrosion scales changed when impurities was contained.The thin electrolyte layer resistance under different impurities system was different,and all rapidly decreased with time.
Keywords/Search Tags:Supercritical CO2, X70 steel, Impurity, Corrosion scale, Thin electrolyte layer
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