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Stress Cracking Corrosion For 13cr Stainless Steel In High Temperature And High Pressure CO2 Environment

Posted on:2020-11-07Degree:MasterType:Thesis
Country:ChinaCandidate:J J ZhaoFull Text:PDF
GTID:2381330575466252Subject:Corrosion Science and Protection
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13Cr stainless steel is a corrosion-resistant alloy steel with martensitic microstructures,which has strong resistance to CO2 corrosion.It has been widely used in high temperature and high pressure oil and gas fields containing CO2.However,in the course of service,oil pipelines also suffer from corrosion or even stress cracking in varying degrees.In this paper,the effects of Cl-concentration,CO2 partial pressure and tension/compression stress on stress corrosion cracking of 13Cr stainless steel in high temperature and high pressure CO2 were studied by means of high temperature electrochemistry,slow strain rate tension,four-point bending test and SEM and XPS.The results provide data and theoretical support for the application of 13Cr stainless steel in CO2 environment.The results of slow strain rate tensile tests in different Cl-concentration and high pressure CO2 environments show that the stress corrosion susceptibility decreases first and then increases in 5%NaCl solution.The stress corrosion susceptibility in different solutions is the highest,and the order is 5%>20%>10%.Cl-concentration had no effect on the composition of passive film.SEM and XPS analysis showed that the main components of passive film were Cr2O3 and FeO.High temperature electrochemistry showed that the passive film of 13Cr stainless steel immersed in 10%NaCl solution had the best corrosion resistance.High temperature electrochemistry and slow strain rate tension under different CO2 partial pressures show that with the increase of CO2 partial pressures,the concentration of passive film defects on the surface of 13Cr stainless steel increases,and the ability to resist ion intrusion in solution decreases,the corrosion resistance decreases,and the stress corrosion sensitivity increases.The effects of 3MPaCO2 partial pressure and tension and compression stress in 5%NaCl solution on stress corrosion of 13Cr stainless steel were studied by four-point bending test and surface analysis.Both tensile stress and compressive stress increase the corrosion reaction rate and the damage degree of passive film.Under the same stress value,the damage effect of tensile stress on passive film is obviously greater than that of compressive stress.The failure modes of passive film are different between tensile stress and compressive stress.Under the action of tensile stress,micro-cracks are formed on the surface of the sample.When the tensile stress increases to a certain value,crack propagation causes the failure of passive film,and stress concentration at the failure site leads to stress corrosion cracking.Under the action of compressive stress,the bonding between the sample and the matrix is poor,and when the compressive stress increases to a certain value,a very small part of passive film will be detached.Stress corrosion cracking is caused by stress concentration at the falling place.
Keywords/Search Tags:13Cr stainless steel, high pressure CO2 environment, stress corrosion, tensile stress, compressive stress
PDF Full Text Request
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