Novel carbon nanostructures as catalyst support for polymer electrolyte membrane fuel cells

Polymer electrolyte membrane fuel cell (PEMFC) technology has advanced rapidly in recent years, with one of active area focused on improving the long-term performance of carbon supported catalysts, which has been recognized as one of the most important issues to be addressed for the commercialization of PEMFCs. The central part of a PEMFC is the membrane electrode assembly (MEA) which consists of two electrodes (anode and cathode) and a cation exchange membrane. These electrodes are commonly made of carbon black (most often, Vulcan XC-72) supported on carbon paper or carbon cloth backings. It is the primary objective of this thesis to prepare and investigate carbon nanostructures (CNS, licensed to Hydrogen Research Institute -- IRH, Quebec, Canada), the carbon material with more graphite component like carbon nanotubes (CNTs) for use as catalyst support in PEMFCs.;The corrosive nature of carbon support material is a crucial issue for the commercialization of PEMFC systems. Therefore, electrochemical oxidations of Pt/CNS compared with Pt/C were studied in this thesis with the aim to understand their durability as catalyst support in PEMFCs. The surface oxidation of the catalyst materials has been compared following potentiostatic treatments up to 200 h under condition simulating the PEMFC cathode environment (80°C, nitrogen purged 0.5 M sulphuric acid, and a constant potential of 1.2 V). The degradation of Pt catalysts and the carbon support was also evaluated by measuring the cell voltage at constant load after different oxidation intervals at 1.2 V. The agglomeration of Pt catalyst particles and the changes in surface functional groups of the carbon material at different intervals of electrochemical oxidation was evaluated using X-ray diffraction and thermogravimetric studies. The subsequent electrochemical characterization at different treatment time intervals by both the above methods suggests that CNS is electrochemically more stable than Vulcan XC-72 with less surface oxide formation and Pt surface area loss without sacrificing catalytic activity. (Abstract shortened by UMI.);High energy ball-milling of activated carbon along with transition metal catalysts under hydrogen atmosphere, followed by heat-treatment leads to nanocrystalline structures of carbon called CNS. However, CNS formed in the quartz tube after heat-treatment is inevitably accompanied by many impurities such as metal particles, amorphous carbon and other carbon nanoparticules. Such impurities are a serious impediment to detailed characterization of the properties of nanostructures. In addition, since the surface of CNS is itself rather inert, it is difficult to control the homogeneity and size distribution of Pt nanoparticules. In this thesis work, we demonstrated a novel mean to purify and functionalize CNS via acid-oxidation under reflux conditions. To investigate and quantify these nanostructures X-ray diffraction, electrical conductivity measurements, specific surface area measurements, thermogravimetric analysis, X-ray photoelectron spectroscopy and transmission electron microscopy studies were used. Cyclic voltammetry studies were performed on different samples to derive estimates for the relationship between the composition of the acid mixture and their influence in producing high density of surface functional groups. Such surface functionalization on CNS enhances the reactivity, improves the specificity and provides an avenue for Pt deposition. It was also shown that a 1:1 mixture of 7.5 M sulphuric acid and 15 M nitric acid have generated higher composition of non-acidic functional groups over other acid compositions discussed in this thesis. In this thesis, we also demonstrated a novel method to deposit and disperse platinum clusters on carbon nanotubes via a chemically specific nucleation mechanism. To investigate and quantify these platinized CNS X-ray diffraction, thermogravimetric analysis, atomic adsorption spectroscopy and high resolution transmission electron microscopy were used. An average Pt cluster size of 4 nm was dispersed homogeneously on CNS that was functionalized with the method described above.