Synthesis and characterization of mesoporous zirconia and aluminated mesoporous zirconia

Synthesis of mesoporous zirconia has been performed by slowly hydrolyzing zirconium propoxide in the presence of anionic surfactants: namely, dodecyl phosphate or sulfate (P12 and Sf12) and hexadecyl sulfonate (So16) The zirconia. outgassed at 140--150°C has T-plot surface areas higher than 400 M2/g. This outgassing does not remove the surfactant. After calcination in air at 500°C and combustion of the surfactant, the mesoporous volume is reduced by a factor of about 2, whereas the pore wall material crystallizes in the tetragonal phase. The high-resolution electron microscopic study reveals the presence of a disorganized network of polygonal pores structure. It is suggested that the chemistry of the hydrolysis solution is instrumental in determining the pore structure.; A schematic model in which the surfactant is a scaffold component is suggested in order to explain these results and the fixation of PO4, or SO4 in the walls may help to preserve the porous structure. It is very different from the templating mechanism.; From the density obtained from phase transition temperature, and from the mesoporous volume (N2 adsorption), the thickness of the wall can be calculated as well as the pseudo-length of the pores. From the thickness, the T-plot area can be recalculated and agrees well with the measured T-plot surface area for the sample calcined at 500°C. Around 900°C, the walls become thicker and crystallizes into monoclinic zirconia without pore structure.; In order to try to modify, the acidity of the mesoporous sulfated and oxo-phosphated zirconia, they were doped with aluminum. The sulfated zirconia only has a coating layer of amorphous alumina, while the phosphated zirconia has aluminum in the lattice and the alumina coat. A maximum ratio of Al/Zr ∼ 0.04 can be reached in the lattice.; The introduction of aluminum into the lattice prevents the crystallization of the oxo-phosphate at 900°C, and helps to preserve the surface area and porosity of the sulfated zirconia above 500°C. However the acidity was not modified by doping.; The comparison of the effects of adsorbing water or ammonia on the infrared bands between 1400 and 1000 cm-1 suggests that, besides structural Lewis sites on the surface of ZrO2, the strong Lewis sites are made from chemisorbed SO3. Upon adsorption of water, SO3 is converted, probably, into HSO4 which may act as strong Bronsted sites. At moderate surface hydration, both SO 3 and HSO4, may coexist. The catalytic activity in the isomerization of isobutane is a function of the overall nominal surface density of SO 4. The acid sites on the surface of phosphated mesoporous zirconia are attributable to surface P-OH groups working, as weak Bronsted sites.