Reducing Pumping Power in Hydronic Heating and Cooling Systems with Microencapsulated Phase Change Material Slurries

Phase change materials (PCMs) are being used increasingly in a variety of thermal transfer and thermal storage applications. This thesis presents the results of a laboratory study into the feasibility of improving the performance of hydronic heating and cooling systems by adding microcapsules filled with a PCM to the water used as heat transport media in these systems. Microencapsulated PCMs (MPCMs) increase the heat carrying capacity of heat transport liquids by absorbing or releasing heat at a constant temperature through a change of phase. Three sequences of tests and their results are presented: 1) Thermal cycling tests conducted to determine the melting temperatures and extent of supercooling associated with the MPCMs tested. 2) Hydronic performance tests in which MPCM slurries were pumped through a fin-and-tube, air-to-liquid heat exchanger and their thermal transfer performance compared against that of ordinary water. 3) Mechanical stability tests in which MPCM slurries were pumped in a continuous loop in order to gauge the extent of rupture due to pumping. It is shown that slurries consisting of water and MPCMs ∼ 14-24 mum in diameter improve thermal performance and offer the potential for power savings in the form of reduced pumping requirements. In addition, it is shown that while slurries of MPCMs 2-5 mum in diameter appear to exhibit better mechanical stability than slurries of larger diameter MPCMs, the smaller MPCMs appear to reduce the thermal performance of air-to-liquid heat exchangers.