Evaluation of Chloride Threshold for Steel Fiber Reinforced Concrete Composited in Aggressively Corrosive Environments

Highway drainage pipes utilize concrete reinforced with steel wire to help mitigate water, earth, and traffic loads. Drainage pipes reinforced with zinc electroplated steel fibers offer a lower steel alternative to traditional steel wire cage reinforcements. The objective of the thesis research was to determine the physical and electrochemical characteristics of zinc electroplated steel fiber corrosion propagation. Experimental programs include: Fracture analysis of zinc electroplated steel fibers embedded in dry-cast concrete pipes exposed to varying chloride concentrations; Visual analysis of zinc electroplated steel fibers embedded in concrete exposed to varying chloride concentrations; Electrochemical analysis of zinc electroplated steel fibers embedded in concrete exposed to varying chlorides; Chloride threshold determination for zinc electroplated steel fibers immersed in simulated pore solution. Between the four experimental programs the most significant conclusion is that oxygen, moisture, and chlorides past the chloride threshold must be present for corrosion to propagate significantly on the zinc electroplated steel fibers.