Synthesis and characterization of magnetically hard Fe-Pt alloy nanoparticles and nano-islands

In this dissertation, we explored the fabrication of FePt nanoparticles and nano-islands with the face-centered tetragonal (fct, L10) phase prepared by both chemical synthesis routes and physical vapor deposition. Microstructure and magnetic properties characterizations were used to gain a fundamental understanding of the nano-structure formation and atomic ordering behavior and determine the possible applications in the next generation ultra-high density magnetic storage media.;FePt nanoparticles prepared by thermal decomposition of iron pentacarbonyl [Fe(CO)5] have been widely investigated and by tuning the processing procedure monodispersed FePt nanoparticles with good assembly can be obtained. The as-made FePt nanoparticles are usually in the magnetically soft face-centered cubic (fcc) phase. To transformation to the fct phase, post-annealing at above 600°C is needed which, however, introduces undesirable agglomeration and sintering. To address this problem, we used three different fabrication processes which are discussed below.;In the first fabrication experiment, the FePt nanoparticles were fabricated by a novel environmental friendly method involving crystalline saline complex hexaaquairon (II) hexachloroplatinate ([Fe(H2O)6]PtCl 6) with a special layered structure. Then the precursor was ball milled with NaCl and annealed at temperatures above 400°C under a reducing atmosphere of forming gas (95% Ar and 5% H2) FePt nanoparticles were obtained after washing away NaCl with deionized water. This method avoids the use of the very poisonous Fe(CO)5 and other organic solvents such as oleylamine and oleic acid. Instead, environmentally friendly NaCl and water were used. The size of FePt nanoparticles was controlled by varying the proportion of precursor and NaCl (from 10mg/20g to 50mg/20g). Particles with size in the range of 6.2--13.2 nm were obtained. All the nanoparticles annealed above 400°C are in the highly ordered fct phase with a coercivity range of 4.7 kOe to 10.7 kOe. Compared with reported high annealing temperatures above 600°C, this fabrication process led to a significantly decreased temperature to achieve the L10 phase FePt by 200°C. A qualitative model was set up to explain the surprising low L10 phase achievement temperature and the influence of annealing temperature on the microstructure and magnetic properties was investigated.;Although FePt nanoparticles with high coercivity and small size were successfully obtained by the first fabrication method, agglomeration happened during the washing procedure due to the large inter-particle magnetostatic force caused by their high magnetization. To avoid this agglomeration, exfoliated graphene was introduced in the second preparation method to keep the nanoparticles separated. Different from the traditional solvent-phase reaction to disperse FePt nanoparticles onto the exfoliated graphene, a novel solid-phase reaction was used in this dissertation involving the layered precursor [Fe(H2 O)6]PtCl6 molecule. The [Fe(H2O) 6]PtCl6 water solution was mixed with exfoliated graphene oxide (GO) and then the top solution was removed. Fe2+ and Pt2+ ions were absorbed onto the surface of GO. The remaining product was annealed under a reducing atmosphere of forming gas at different temperatures (500°C to 950°C). During the reduction process, GO was reduced to "graphene" and FePt nanoparticles were formed on the surface of exfoliated graphene. The separation effect by the exfoliated graphene increased the phase transformation temperature to 600°C compared to the first method. However, even at an annealing temperature as high as 750°C, we could still obtained separated, small size FePt nanoparticles with coercivity of 8.3 kOe.;The third preparation method used in this dissertation is the traditional magnetron sputtering with very short deposition time (10 s to 25 s) on heated MgO (001) substrate to form separate nano-islands instead of continuous thin films. The ordering of FePt nano-islands were studied by high resolution transmission electron microscopy. Because of the low degree of atomic ordering of the as-prepared nano-islands, post annealing at 700°C under an atmosphere of forming gas was introduced. Ordering of nano-islands of as small as 3 nm was revealed. We discovered that in the ordered FePt nano-islands, there are defects present. Particularly, we observed an onion like structure in a FePt nano-island composed of c-domains perpendicular to each other. These defects explained the low coercivity of the L10 ordered FePt nano-islands, which was envisioned theoretically.;In summary, in this dissertation, novel solid-phase, environmentally friendly synthesis methods to fabricate FePt nanoparticles and FePt nanoparticles on "graphene" with high coercivity are first reported. Also, a special onion-like structure was first discovered by high-resolution microscopy and theoretical simulation was done with good agreement with the experimental results.