Direct utilization of elemental sulfur for novel copolymeric materials

This dissertation is composed of seven chapters, detailing advances within the area of sulfur polymer chemistry and processing, and highlights the relevance of the work to the fields of polymer science, energy storage, and optics that are enabled through the development of novel high sulfur-content copolymers as discussed in the following chapters.;The first chapter is a review summarizing both the historical forays into utilization of elemental sulfur in high sulfur-content materials and the current research on the incorporation of sulfur into novel copolymers and composites for high value added applications such as energy production/storage, polymeric optical components, and dynamic/self-healing materials. Although recent efforts by the materials and polymer chemistry communities have afforded innovative sulfur containing materials, many studies fail to take advantage of the low cost and incredible abundance of sulfur by incorporating only minimal quantities into the end products.;The second chapter focuses on advancement in colloid synthesis, specifically an example mediated by in-situ reduction of organometallic precursors (ClAu IPPh3) by elemental sulfur at high temperatures. In chapter 2, elemental sulfur is employed both as a reactant and novel solvent, generating composite composed of well-defined gold nanoparticles (Au NPs) fully dispersed in a sulfur matrix.;The third chapter expands upon the methodology for direct dissolution of difunctional comonomers into molten elemental sulfur to afford chemically stable copolymer. A major challenge associated with the high temperature (i.e., 185 °C) bulk copolymerization reactions between sulfur and vinyl comonomers (i.e., divinylbenzene, DVB) is the high volatility of the organic monomers at elevated temperatures (BP of DVB =195 °C). To obviate this problem required a novel monomer with an increased boiling point for successful scaling of the inverse vulcanization methodology.;Chapter four focuses on the optimization of Li-S cell performance as a function of copolymer composition and provides a more thorough understanding of the means by which copolymer active material improves battery performance. A substantial challenge associated with Li-S cells is the fast capacity fade and short cycle lifetimes that result from loss of the active material (i.e., sulfur) during normal cycling processes.;Chapter five details the optimization of conditions necessary to generate large scale (>100 g) inversely vulcanized sulfur copolymers and their application towards Li-S batteries. As previously stated a significant challenge in the Li-S battery field is the production of a Li-S active material with improved performance that is low cost, synthesized in a facile manner, and possesses high sulfur content. To date poly(S-r-DIB) copolymers prepared via the inverse vulcanization methodology afford some of the longest cycle lifetimes and highest capacity retention for polymeric active materials. However, initial inverse vulcanization reactions investigated for preparing active materials were performed on 10 gram scales. The goal of the work presented in chapter 5 was to prepare materials on a scale applicable to fabrication of several prismatic Li-S cells, each of which requires several grams of active material.;Chapter six focuses on the development of poly(S-r-DIB) copolymers as novel mid-infrared (mid-IR) transmitting materials and the analysis of the optical properties as a function of copolymer composition. A challenge in the optical science community is the limited number of materials applicable to the development of innovative optical components capable of functioning in the mid and far-IR regions.;The seventh chapter discusses utilization of the inverse vulcanization methodology as a means to prepare and control the dynamic behavior of sulfur copolymers for potential applications towards self-healing materials. The incorporation of dynamic covalent bonds into conventional polymer architectures, either directly within the backbone or as side-chain groups, offers the stability of covalent bonds but with the ability of stimuli-responsive behavior to afford a change in chemical makeup or morphology. Traditionally the installation of such functionality requires the use of disparate, orthogonally polymerizable functional groups (i.e., vinyl) and discrete design of the comonomers utilized to generate a responsive copolymer. Therefore, a challenge in developing novel dynamic copolymers is the ability to install stimuli-responsive functionality directly as a result of the copolymerization without the need for rigorous synthetic monomer design and complex copolymerization techniques. In chapter 7 we discuss the analysis of poly(S-r-DIB) copolymers with rheological techniques to assess the composition dependent dynamic behavior. Aided by the bulk nature of copolymerization, the feed ratio of S 8 and DIB directly dictates copolymer microstructure; thus the sulfur rank between the organic groups (i.e., DIB) was tailorable from a single sulfur (thioether) to multiple sulfurs (pentasulfide). (Abstract shortened by UMI.).