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Optimization Design Of The Heat Material Transmission System Of Stainless Pot Production Line

Posted on:2012-11-25Degree:MasterType:Thesis
Country:ChinaCandidate:S J YangFull Text:PDF
GTID:2131330335974477Subject:Mechanical and electrical engineering
Abstract/Summary:PDF Full Text Request
Automatic transmission technology has a huge demand in the press production lines, and stamping is widely used in automotive, aerospace, electronics and other industries. Stamping processing is stretching, bending, cutting or semi-finished products for raw materials, and processing method is tensile or bending, cutting processing for punch driven die, is mainly used for mass production, such as the use of manual processing, which have high labor intensity and high-risk characteristics and can't give full play to the efficiency of production lines. Aluminum-stainless steel clad bottom stainless steel pot is the new kitchen products which save energy and improve the heating uniformity, in the manufacturing process which requires to heat the pot, then to transfer to the press to weld the stainless steel pot, aluminum conductors and stainless steel floor. The automatic transfer of high-temperature materials has its particularity on energy issues and transmission speed.In this paper, it focuses on automatic loading and unloading design of a stainless steel pot production lines, PLC control system design of production line, structure of loading and unloading manipulator and control program design. Firstly, based on optimal design on saving energy and reducing consumption of high temperature material production line, it transfers the workpiece to the vicinity of the robouse by using conveyor, according to the configuration of high-temperature materials production line. Secondly, the order of the feeding robot movements is implemented by using pressure control valve and travel switch, and completed the requirements of the workpiece positioning by using the pressure control valve positioning block with pressure welder; Cutting machine hand is completed by using axis NC movement:telescopic movement, lifting arm moves, the ground are using the servo motor for mobile power source, a rotating cylinder arm movements is completed by using additional limit switch, and the workpiece moves is completed by using with a linear increase cylinder pressure control valve. Then, design stability, thermal insulation structure and control according to the high temperature and high noise environment in the material transfer system. Finally, it achieves optimal control of automatic loading and unloading system, improves the lines of flexible production capacity, completes a variety of actions and reduces the heat dissipation of the heat transfer material by using PLC control system.
Keywords/Search Tags:Material delivery system, Automation, PLC, Manipulator, Stacking process
PDF Full Text Request
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