High frequency, high current density voltage regulators

As a very special DC-DC converter, VRM (Voltage Regulator Module) design must follow the fast-developing trend of microprocessors. The research goal is to develop novel means that can help a high-output-current VRM run efficiently at high frequency. A novel Complementary Controlled Bridge (CCB) self-driven concept is proposed. With the proposed self-driven scheme, the combination of the ZVS technique and the self-driven technique recycles the gate driving energy by making use of the input capacitor of the secondary-side synchronous rectifier (SR) as the snubber capacitor of the primary-side switches. Compared to the external driver, the proposed converter can save driving loss and synchronous rectifier body diode conduction loss. Additionally, compared to the existing level-shifted self-driven scheme for bridge-type symmetrical topologies, its gate signal ringing is small and suitable for high-frequency applications.; Although the CCB self-driven VRM reduces the switching frequency-related losses significantly, the conduction loss is still high. Inspired by the current-doubler concept, a novel ZVS current-tripler DC-DC converter is proposed in this work. By utilizing more SR devices to share the current during the freewheeling period, the SR conduction loss is reduced. The current-tripler DC-DC converter has a delta/delta connected transformer that can be implemented with integrated magnetics. The transformer then becomes an integrated magnetic with distributed windings, which is preferred in high current applications. The current-tripler DC-DC converter in fact meets the requirements for the CCB self-driven scheme. The two concepts are then combined with an integrated gate drive transformer.; The proposed CCB self-driven concept and current-tripler concept can both be applied to the 12V non-isolated VRMs. The proposed topology is basically a buck-derived soft-switching topology with duty cycle extension and SR device self-driven capabilities. Because there is no isolation requirement, the SR gate driving becomes so simple that the voltage at the complementary controlled bridge can be used to directly drive the SR gate. Both the gate driving loss and the SR body diode conduction loss are reduced. The proposed circuit achieves similar overall efficiency to a conventional 300kHz buck converter running at 1MHz. (Abstract shortened by UMI.)...