| The objectives of this research were to form moisture resistant wheat strawboards, either by altering the straw surface characteristics or by changing the chemistry of the polymeric 4, 4′ diphenylmethane diisocyanate (PMDI)-based matrix and interface. Part I compared the surface characteristics of wheat, barley, oat, rice, kenaf, hemp and softwood particles. All cereal straws had two surfaces: epidermis and brittle-pith unlike one heterogeneous type observed for bast fibers and softwood particles. The epidermis of cereal straws was not wet by water or aqueous binders, whereas the pith surface allowed the penetration of water, but was not readily wetted by aqueous binders.; Between the different surface treatments evaluated for wheat straw in Part II, NaOH selectively peeled-off the epidermis and pith layers. The treated straw particles were formable into strawboards using aqueous phenol-formaldehyde, urea-formaldehyde, and duroplastic acrylic acid binders with good internal bond strength (IBS) and adequate water resistance.; In Part III it was shown that, decreasing straw particle sizes and bleaching worsened the mechanical properties of strawboards, but the moisture absorption properties of bleached strawboards were lower than the unbleached ones. Layering of straw particles in strawboards did not seem to affect their mechanical or moisture absorption properties.; Part IV showed that the pith surface of wheat straw was fractured on curing with PMDI, providing hollow microcrevices for water accumulation. Furthermore, the cured PMDI formed a network polyurea/polyuretonimine/polycarbodiimide/polyisocyanurate polymer on straw surfaces whose properties dictated the properties of strawboards.; Among the different mono-, bi-, and tri-functional alcohols, amines and carboxylic acids evaluated in Part V as H-donor substitutes to moisture for reaction with PMDI on straw surfaces, ethylene glycol, resorcinol, glycerin and citric acid provided IBS values greater than the ANSI recommended minimum (60 psi) and lower thickness swell values than the moisture-cure process.; In Part VI, strawboards formed with 2% PMDI and 5% epoxy or duroplastic acrylic acid binders had high IBS values, and their thickness swell after 24 h soaking in water was restricted to 13%, which was much lower than the ∼18–20% values obtained for strawboards made with 5% PMDI. |
