Research And Development On Plate Electrode Enveloping And Stacking Machine Of The Battery Production Line

Plate electrode enveloping and stacking machine is used to solve small dense battery production equipment, automation an efficient, high-quality, low-loss, large-scale production program. As energy use and development of deeper, backup power in the conventional lead-acid batteries has become a green energy, but the production of lead-acid battery is very low degree of automation equipment, especially small dense battery (an electric bike motive battery) pole board is encapsulated with a set of production-oriented enterprises strongest labor density, relatively low productivity, and lead to the operator itself harmful; therefore develop a provincial labor force, efficient encapsulation with a group of machines, making it a little secret automated battery production equipment a key core equipment as well, very significant, and there is a very broad market.Plate electrode enveloping and stacking machine is a plate with a set of plates by a number of channels feeding mechanism, every paper feeding mechanism, the positive plate package paper feed mechanism, lamination agencies, the group put up a very, very groups and testing organizations throughout the structure, it has a typical chain conveyor to crank linkage achieve feeding automation, vacuum suction controlled servo motor for precise positioning of every paper feed,hobbing cutter of equal length, and different plate has its corresponding adaptive, origami pair, the quartet built a pole group meets requirements of the production process, a complex system of higher machine modules like building blocks, the fusion of the " building blocks of the assembly "and " adaptive " technology ideas. It can sense the plate thickness, length, based on a memory of the controller to change the relative movement between the module to change the system configuration through its relationship to accommodate different types of plates, with a good prospect.In this paper, for the small dense battery production equipment automation plate encapsulation machine line with the group systematically studied, mainly includes the following aspects.First, the analysis of mission requirements, small-dense battery plate envelope with the overall structure of the group machine design, the advantages and disadvantages are analyzed by the two programs, chose to favorable manufacturing, control and convenient solution.Secondly, the plates were encapsulated with a set of drive system design, process flow diagram for the production parameters were calculated, and carried focuses on transmission speed mode and its structural design.Then, the working parts of the plate with a group of machines encapsulation elaborated and design from a functional principle, the existing technology.Finally, the control system of the plate encapsulation machine with PLC control group is based hardware and software design, debugging.Through prototype testing to prove their equipment movement principle is correct, and the use of reliability analysis, and detection means necessary to reduce the failure rate, thereby increasing productivity, making products to meet market needs.