Research On Lean Production In The Induction Cooker Company Of D Group

TheInduction Cooker Company of Midea Group(ICC) is private enterprise, Which is specializing in the production of induction cooker.The company founded up when the induction cooker were strong market demand, in the same time,there were not so much company producing the induction cooker. Because the ICC prided the right induction cooker to match the market, the ICC products quickly got 35% market share in the domestic market.In that way, from theproduction capacity and the market share the ICC established industry leadership positionin the induction cooker industry.The market wasgrowth up quicklyand company sizewasenlarging, but the company inner management wasfar behind the company growth requirement. The pastsuccessful based on large scale manufacturing and mass distribution was not suit in that moment. The lean production, which originated from Toyota’s,provides a welcome antidote to help the ICC change the present situation.This thesis based on the relevant theories as a guide, combined with the actual situation of ICC,analyzed the process of production and sales status.In view of the existing problem in the mode betweenproduction and marketing, procurement management, site management,production line layout and etc..Analyzed the causes of the ICC production and manufacture.According to the idea of lean production and manufacturing industry innovation,put forward the idea, content, measures and guarantee measuresof lean production process reengineering inthe ICC lean productionThis thesis is based on the production practice and the connotation of lean production.Put forward the overall framework of lean production, promote the planning and the company lean production process reengineering.From the marketing model change, fast supply and JIT/VMI introduction, implementation of synchronization of production mode, technology innovation, implementation of automation equipment, puts forward specific suggestions.Practice shows that, through the implementation of lean production model,whether it is business or management has made great achievements. Specific performance in the lead time double shortening,The finished products and reduce material inventory,increased efficiency, staff synchronization reduction, the average wage of employeesincreased by 20%.Achieve a win-win situation of enterprises and employees,andprovided an idea for the domestic industry improvement...