Research And Improvement Of Equipment Comprehensive Efficiency Based On PROTOS 90 High-speed Cigarette Machine

In twenty-first Century,every tobacco manufacturing enterprise strives to maximize production efficiency under limited resource conditions.Guangzhou cigarette factory improves its competitiveness through industrial integration,the operation and upgrading of new cars and upgrading of its equipment.Since the enterprise put into operation in the new production workshop in 2011,the electrical transformation of the control system of the old PROTOS 90 cigarette machine has gradually been made.The automation and information transformation of control system for PROTOS 90 high-speed cigarette machine is also carried out.At present,the existing equipment modification is based on the control system based on YJ112 cigarette machine,and its mechanical operation and control logic are different.In the process of operation,there are many problems such as high residual rate,many times of shutdown and low operation efficiency.For this reason,this paper puts forward a new transformation and transformation method for PROTOS 90 high speed cigarette machine.The contents of the main research and transformation implementation include: a)Reform of the supplement supply system for trademark paper which proposes the scheme of optical fiber detection.b)Reform of glue supply system for tipping paper which proposes the reform scheme of glue height detection device,the reform scheme of glue accumulation monitor,and the reform scheme of glue cylinder locking detection device.c)Reform of glue coating system for tipping paper which proposes the reform scheme of roll-shaft integration of coating glue system and the reform scheme of the axial orientation of the rubber roll.d)Reform of cigarette forming system which proposes the reform scheme of cigarette tongue parts,the reform scheme of large pressure plate parts,the reform scheme of cigarette pipe bottom and the reform scheme of electric soldering iron.This paper will bases on the full investigation of the operating conditions with PROTOS90 high speed cigarette machine and analyzes the equipment by using the orthogonal analysis method and other scientific methods.This paper will identify several factors that affect the overall efficiency of the equipment,and put forward a transformation plan.Through thecomprehensive efficiency analysis after the transformation of the PROTOS 90 high speed cigarette machine,the reform solution proposed in this paper is reasonable,the actual operation effect is good,and the greater practical value for the enterprise is created.