Parametric study of Fischer-Tropsch synthesis in supercritical phase carbon dioxide

The results from studies on Fischer Tropsch synthesis wherein syngas was dissolved in CO2 are presented. The syngas generally used was typical of that obtained from coal gasification, i.e. CO:H2 of one. Under these conditions Co-based catalysts without any water gas shift catalyst does not perform well while Fe -- based catalysts have been found to be useful. However, the Fe based catalysts have a propensity towards CO2 selectivity via the primary FT reaction, Boudouard reaction and the water gas shift reaction. The use of CO2 as a solvent was found to suppress the CO2 and CH4 selectivity while enhancing the hydrocarbon selectivity and CO conversion when FT synthesis was conducted using coal derived syngas on Fe-Zn-K catalysts. The effects were found to be significantly pronounced at pressures higher than or equal to 1200 psig. It should be noted that CO2 is supercritical at pressures higher than 1070 psig and 31.4 °C. The effect of CO2 partial pressure, reactor pressure, reaction temperature, catalyst loading and H 2:CO ratio in syngas on the liquid product distribution was evaluated. Some of the notable findings include product tenability by varying temperature and pressure as well as varying the CO2 partial pressure and the syngas composition. Increasing the reactor pressure was found to favor longer chain growth. In addition, it was noted that the ratio between CO2:syngas in the reaction mixture is an important factor in the liquid product distribution. A higher value of the ratio is seen to favor hydrocarbon synthesis, while a lower value of the ratio favors oxygenate production particularly pentanols and butanols. In addition, the data on the once through fractionation of the products utilizing the solubilities in supercritical CO2 and pressure tuning were encouraging. It was found that the products can be easily fractionated into narrow carbon chain length distributions downstream of the reactor by simply reducing the pressures in each collection vessel. It was generally observed that oxygenates and higher n-alkanes were collected in the higher pressure trap and lower hydrocarbons in the subsequent lower pressure traps.