| Poly(3-hydroxybutyrate), referred to as PHB, is a bacterially-synthesized and biodegradable polymer which is being considered as a substitute for non-biodegradable bulk polymers like polypropylene. PHB is naturally extremely isotactic and naturally has a very high degree of crystallinity, resulting in a stiff but brittle material. The stability of PHB crystals also means that the melting point of the polymer is approximately 170°C, high with respect to similar polymers. For instance, the melting point of poly(4-hydroxybutyrate) is only 53°C (Saito, Nakamura, Hiramitsu, & Doi, 1996). Above 170°C, PHB is subject to a thermomechanical degradation mechanism, meaning that the polymer cannot be melted without degrading. One possible solution to the problem of degradation is to add a chain extender to the molten polymer to increase average molecular weight to counteract the molecular weight lost to degradation. In this work, a variety of chain extenders (JoncrylRTM ADR 4368-C, pyromellitic dianhydride, hexamethylene diisocyanate, polycarbodiimide) were compounded with a random copolymer of 98 mol% 3-hydroxybutyrate and 2 mol% 3-hydroxyvalerate (referred to as PHB) in concentrations ranging from 0.25% to 4%, to determine which chain extender functionality worked best with PHB. Molecular weight change was inferred from torque monitored during compounding, and from complex viscosity determined from parallel-plate rheology. None of the chain extenders changed the rate of degradation of PHB, although Joncryl increased the complex viscosity of the polymer. PHB was also blended with Poly(L-lactic acid), referred to as PLLA in PHB/PLLA ratios of 100/0, 75/25, 50/50, 25/75 and 0/100, to determine the effect of blending on the thermal stability of PHB. Again, thermal stability was determined by monitoring torque during compounding and by measuring complex viscosity through parallel-plate rheology. Blends in which PHB was the more abundant phase, as well as the 50% PHB/50% PLA blend continued to degrade, and the PLLA did not in these cases significantly increase complex viscosity. By contrast, the 25/75 PHB/PLLA blend had a complex viscosity equal to the neat PLLA blend, and both of the blends remained stable. All five blends were also produced with 1% Joncryl to observe the effect of Joncryl on the blends. In the 50/50 blend and the blends in which PLLA was the major component, complex viscosity increased by at least an order of magnitude, while in the 75/25 PHB/PLLA blend and the neat PHB blend, the effect of Joncryl was to increase complex viscosity only by a factor of 2. The effect of blending and of Joncryl on PHB-PLA blends was further investigated through uniaxial tensile stress testing of compression moulded samples of the blends, neat and with 1% Joncryl. The results showed an increase in tensile stress at yield and tensile strain at break for blends with the addition of Joncryl, although Young's modulus was somewhat diminished for these blends. In conclusion, chain extenders were not effective in reversing the effect of thermomechanical degradation, possibly because they do not change the resistance to bond rotation in PHB chains, or because they are not reactive with acrylates, although the exact cause has not been determined. |
