Flame structure and stabilization in miniature liquid film combustors

Liquid-fueled miniature combustion systems can be promising portable power devices when high specific power and long operation duration are required. A uniquely viable fueling option for small scale combustion is to introduce the liquid fuel as a film on the combustor walls. As one example of such systems, this dissertation characterizes 1-cm-diameter tubular combustors fed by liquid fuel films, and seeks to identify the mechanisms by which flames are stabilized within them. Early experimental work demonstrates that flame behavior is dependent upon steadiness in fuel and air injection and in geometric symmetry and uniformity. Significant discoveries in later work include the impact of direct strain on the flame by the airflow, the fact that no local recirculation zone appears to exist for stabilization as was previously believed, and that the film thickness, uniformity, and location directly affect the flame's characteristics and stability. A gradient in film thickness is required for stable operation, and this requirement may explain why the combustor maintains overall rich conditions. Initial numerical simulations of two-dimensional cold and reacting flows in a simplified model of the combustor yields flame shape and flow field results that do not match experiments in the burning case, therefore suggesting that local turbulence in the fuel injection region provides the necessary degree of mixing. A three-dimensional model of the combustor is needed if reacting flows are to be simulated accurately. It was also found that thermal conduction from the chamber exit to the chamber base plays an important role in fuel vaporization and the stability of the flame. Consequently, flames cannot be sustained in quartz and other transparent but thermally insulating materials for the selected geometry, so observation of the flame's entire structure cannot be accomplished without either the addition of other flameholding elements or the employment of a more thermally conductive chamber material. Such a material is sapphire, and successful operation of a chamber constructed from tubes of sapphire and other metals upon a steel base permitted the identification of stable operational envelopes for materials of various thermal conductivities. The sapphire chamber also allowed for chemiluminescence measurements, and a combination of flame observations, exit temperature measurements, and supporting evidence provided in literature demonstrate conclusively that the flame is stabilized at its ignition point by a triple flame structure created when the fuel rich zone near the wall film fades to a fuel lean region near the center of the chamber.