Design And Implementation Of Online Fault Diagnosis System For Chemical Company

The Blue Chemical Company is a fertilizer chemical production enterprise, existing production plant widespread process is long, complex structure, and the many factors affecting the normal production, high temperature and high pressure, flammable and explosive characteristics. Reason behind nearly10years of misuse, equipment failure, DCS system abnormalities, device sector outside factors influence triggers plant stop accidents have occurred, the unplanned shutdowns device will not only affect the operating costs of enterprises but also cause very serious destruction of the device and safety incidents. After in-depth analysis of these parking cases found in the production process, in addition to the force majeure and unexpected incidents, most of the hidden dangers of accidents caused a gradual process. Accidents formation process, there is often a process deviations and equipment failure, but if early on by some means to discover and timely exclude hidden or failure, it will cause the device to stop or accident significantly reduced the risk.This article focus on how to collect online intelligent fault diagnosis platform Hazard and Operability Analysis (HAZOP), and as the availability of conversion based on the to conduct HAZOP coding entry expert knowledge base through certain processes and algorithms to solve the production of information and expert knowledge results to promote the implementation of the entire chemical or petrochemical industry. The Hainan base device equipment, the complexity of the production process, coupled with high, so the system must be built above the use of computer technology, communication technology, database technology factory digitized. Provides an effective way to the ultimate real-time online monitoring of the production process, to avoid accidents to provide effective protection, as well as guidance on responding to emergencies and reduce human errors. For high-risk high-energy chemical companies, the study to ensure the smooth operation of the device, to protect the lives and safety of the operating personnel, to avoid the open parking cost pressures and economic losses, improve enterprise efficiency maximum extent, the study will be the development of petrochemical enterprise digital mainstream trend.