Research & Develop MR16 Spot Lamp (35W Halogen Lamp Replacement)

This subject is to research & develop LED MR16 spot lamp, which is to replace high energy consumption & short lifetime traditional halogen lamp. Traditional spot lamps are 20W,35W and 50W mainly.35W halogen lamps are used for commercial lighting widely. Therefore 35 W replacement is as the R&D emphases of this subject, to optimize the commercial value mostly.With mathematics mold analysis, makes optical device design. Optical device means lens in this subject. After initial lens design, makes optical simulation by professional optical simulation software. Design LED MR16 spot lamp which is can replace traditional halogen lamp on optical performance totally. Only can make the lens tooling after pass the optical simulation, to save design cost and research term.Meanwhile, according to LED thermal function and heat dissipation function, we can figure out mechanical parts with good heat dissipation function and IEC standard size. Then it makes thermal simulation on professional thermal simulation software, and simulates the temperature of each key component, and make sure the temperature all are safe. We only can make mechanical tooling after pass the thermal simulation, to save design cost and research term.This MR16 need design of internal power supply which has good compatibility with traditional transformers.LED MR 16 lamp is as system product, still needs complete burn-in and test after design and sample made. It can ensure all the parameters are compliant with design target, including optical, electric, thermal, mechanical and compatible function. We only can complete the design, start mass production and input to marketing after all parameters verification.The product LED MR16 is only 7W power consumption can save energy up to 80% to replace 35W halogen lamp. If considering more than 4 times longer lifetime, this subject is fruitful with huge commercial value.