Research On Custom Closet Furniture Kit

In the production of custom closet, Kitting is an important step in after the packaging step, prior to shipment. Under the current production scale and speed, through scientific homogeneous set of process management, so that enterprises can cost a certain degree of reduction.Product categories are divided into custom closet cabinet products and product categories, which are divided into structural parts made pieces and external cooperation. Since the structure and complexity and diversity of the material, but also determines the subsequent homogeneous set of model packages to members in the form of complexity. In Kitting model relates to the number of packages and package types and quantities of products within the relevant orders, incoming orders for the batch number and the package package to time-related items.Through the two modes- before storage and after storage mode- sets- sets the operating mode of the flow of process analysis and decomposition of the action, and work through a stopwatch measurement and random sampling method of operating time for a number of estimates and aligned sets of sites related to costs and labor costs quantitative research, has been phased results as follows :(1)In the prior to storage mode- sets labor costs in relation to the number of orders for batch package contained, the operating time workers and workers' salaries and other types of factors. Orders for products with aluminum frame doors, its human cost S = 3n + t2-0.6t + 1.5, orders for non- aluminum frame doors, the human cost of S = 3n + t2-0.6t + 2, where n is the order the number of batches of the package, t is the first and last line of the package to pieces time difference;(2)Before storage space cost homogeneous set mode, the daily inflow of orders staging area, the order first and last pieces of the package to the time difference and the staging area and other factors. Difference t:(m2 units) and this line package first and last time to the members share daily roller staging area a total area of y( unit: day) relationship: when the daily inflow of orders at 15, y = 3t2 + 10.5t + 12; when the daily inflow of orders 10, y = 0.5t2 + 13.5t + 2.5; when the daily inflow of orders 5, y = 0.75t2 + 5.25 t + 3;(3)After storage homogeneous set of patterns in labor costs, and the number of factors in order batches of the package, a variety of workers' wages and other personnel actions related to time and forklifts workers. In this mode, the human cost of S( unit: yuan) following relationship between the order of the package and batch number n. When handling staff using the same order all packaging items placed in different positions on the shelves in such a way, S = 7n + 0.75, porters will use the same package for all orders placed under the same shelf in position when, S = 9.1875n-1.4375;(4)After the cost of storage space homogeneous set mode, the order first and last member to member packed with the time difference t, the daily number of orders flowing into finished products and finished products shelf space and other factors. When using the same order all packaging items placed in different positions on the shelves in such a way, the share of finished products daily total shelf area y( units / m2) and this order first and last member to the time difference t( unit / day) of relationship : when the daily inflow of orders at 15, y =-2.185t2 + 39.05t- 8.12; when the daily inflow of orders at 10, y =-0.31t2 + 20.3t- 0.61; when the daily inflow of orders 5 when a, y =-0.63t2 + 12.52t- 1.89;(5)For Company research firm proposed set of recommendations as follows: Considering the staging area and the finished products of the area, site costs and labor costs and other factors, the order will be divided into two types, first type the number of days waiting for packages > Day 2 orders for the first two kinds of packages waiting time within 2 days of order. For both orders, the former storage after use homogeneous set of modes, the latter using the former warehouse orders- sets mode.