The Proposal Improvement Analysis And Countermeasure Research Of Company A In The Process Of Implementing Lean Production

As foreign enterprises continue to invest in China,and brought the advanced management system for the factories,in this case,the domestic private enterprises and state-owned enterprises have facing the challenges about the pressure of cost and efficiency.There are many methods to solve the problem of production efficiency and cost in the industry,and the best way is lean production.From the theory be put forward to the practical application has gone through half a century.what's more,the theory has developed into a mature management system.Nowadays,there are more and more enterprises began to or be prepared to carry out lean production.In the case of the domestic enterprises are facing the declining demographic dividend,severe resource consumption,low-quality products,lean production will be more enterprises to adopt.Therefore,domestic manufacturing can synchronously implement lean manufacturing with foreign companies to improve quality and reduce cost.Lean production basic idea and concept of the tools used is simple and easy to understand.But the implementation of lean production is difficult,because of the improvement of the lean production is not only the production,but the entire company,every department must be involved,as the company's strategy and implement it.Toyota is a good example of lean production,it took nearly 30 years of unremitting efforts to reach the present perfect point,and it is still in constant pursuit of improving.Lean production need to constantly improve,improve the effect of need by accumulate over a long period,by all staff long-term unremitting efforts,the implementation of lean production,the main difficulties is how to make the staff continued efforts;The lack of their active participation,will not be able to carry out lean production,and the participation of employees is the basis of improvement,full participation is mainly carried out in the form of proposals to improve.In 2011 the average number of improvement proposals in TOYOTA Japan mainland factory was 5.8pcs/person/year;however only 0.1 to 1 pcs/person/year improvement proposals was given in some domestic enterprises.This is most important reason why many domestic companies con not well implement the lean management.Proposal improvement is the powerful weapon;companies can be healthier and enhance the comprehensive competitiveness of enterprises with that.Now the domestic manufacturing industry,especially which along the coast cities,are implement lean production.They carry out by consulting professional lean consulting company from foreign company or joint venture Company,and they are relatively standard.However for the reason of reducing costs,some enterprises generally implement the lean by recruiting a man who understand lean It is hard to keep good performance in lead production because or the different understanding of lean production.And the different company cultures between the foreign enterprises and the domestic enterprises,even the same method will achieve different results.Company A was one member of the traditional assembly manufacturing,and faced with a shortage of skilled workers,resource consumption,long production cycle,low inventory turnover rate and so on.So it has to carry out the lean production to reduce work-related injuries,improve production quality,deliver on time and reduce cost,and the companies have to push all staffs to joint in the improvement plan.It can help to change the above problem fundamentally.At last the company A can supply low cost and high quality products to the customer.The group proposed to implement lead production in 2012 under the requirement of SASAC and the actual recommended from the parent company.The group president proposed to implement lead production again in the annual safety summary meeting of 2013 again.Company A is one of the member of the company group and a listed company of stock change;it should do more effort and higher standard to carry out the lean production,and contributed to the group in lean production.At the same time,it can provide a theoretical basis for the development strategy of the company.On the other hand,it also provides a reference model of the lean production for the same type of assembly manufacturing enterprises.Therefore,it has great significance to study and analyze the development of the lean production in company A.The further study of company A to carry out the lean production,how to make full participation in the proposal improvement more effective,support lean production fully implemented.Through the implementation of the proposals for improvement,effectively solves the employees enthusiasm to participate in the improvement,enhanced the production efficiency,reduce production cost and shorten the production cycle,and established positive,continuous improvement culture in the enterprise will drive the company to grow well in the future.