| Polymeric micro- and nanomaterials play a significant role in various current and emerging technologies. A liquid shear based method was developed to fabricate a wide range of polymeric materials, which include fibers, sheets, ribbons, rods and spheres in a scalable, cost-effective and simple way. During the process, droplet shearing, droplet deformation, droplet breaking up and polymer precipitation occur simultaneously. The size and morphology of the resultant structures are determined by the dominating process which is further controlled by the experimental parameters including polymer concentration, polymer molecular weight and antisolvent concentration.;Among all of these structures, nanofibers have attracted the latest research interest due to the unique properties. Current leading fiber production approaches in the market possess certain drawbacks. For example, the throughput of electrospinning is limited to around 2.5 kg/hr and the diameter of fiber produced by wet spinning cannot be below micrometer while melt spinning is only applicable to melt-processable polymers. The breakthrough of our liquid shear driven technique for fiber synthesis is that it produces fibers with diameter from 200 nm to several micrometers from a wide range of liquid- processable polymers with high commercial yield (up to 12 kg/hr). Thus in Chapter 2, the optimum parameters range for fiber formation is established and the effects of those parameters on fiber size are investigated.;In the original liquid shear method, medium with high viscosity is needed to exert strong shear stress on the droplet and to stretch the droplets to long strand. However, the viscous medium complicates the post sample washing procedure and introduces the potential slippery danger in the working area. Thus a non-viscous medium shearing method is developed in Chapter 3 and it is the first time proposed that the synthesis of PLA or PS nanofibers can be completed in the aqueous ethanol medium.;Colloid science usually categorizes emulsion as oil in water (O/W) and water in oil (W/O) dispersions. Oil in oil emulsion can also be formulated from the immiscible organic liquid pairs. Using the phase separation in the PS-cyclohexane system, the emulsion are formed under continuous shearing while the continuous phase is solvent-rich and the disperse phase is polymer-rich. By shearing the emulsions, the fibers sizes are reduced around 10X due to the smaller initial polymer droplet size. The fiber sizes are further reduced to 100 nm which enhances the competitive advantages of liquid shear technique.;Controlled drug release combines the advantages of increased therapeutic efficacy, reduced toxicity and lower administration frequency. By dispersing model drugs in the spinning polymer solution, these drugs are successfully encapsulated inside the biodegradable matrix and the encapsulation efficiency is modulated by polymer concentration and fiber size while the release profile of the drug is determined by the degradation rate of the polymer matrix. |
