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Magnetron sputtering of metallic coatings onto elastomeric substrates for a decrease in fuel permeation rate

Posted on:2007-12-09Degree:Ph.DType:Dissertation
University:University of DaytonCandidate:Myntti, Matthew FFull Text:PDF
GTID:1451390005981383Subject:Engineering
Abstract/Summary:
The purpose of this research was to investigate the application of a metallic coating by magnetron sputtering onto elastomeric substrates, as an inhibiting layer to permeation transport. The metallic coatings which were deposited were aluminum, titanium, and copper. The substrates used were NBR, FVMQ, and FKM elastomers. The permeating fluids were ASTM Fuel C, isooctane, and toluene.; The magnetron sputtering properties of these metallic elements were unique to each material, with the titanium sputtering rate being very low. The sputtering rates of these materials correlated well with their sublimation temperature. It was found that some of the metallic particles which were sputtered onto the substrates, implanted into the surface of the elastomeric membranes, with the total amount and distance of implantation being related to the density of the substrate material.; The permeation of these solvents through the composite materials was reduced by the presence of these coatings with the reduction in permeation rate ranging from 12 to 25% for Fuel C. The pervaporation properties of these substrates were also evaluated. It was found from this analysis that for the FVMQ and NBR substrates, the permeation rate of the permeating solute molecules was proportional to the size of the permeation molecule.; The substrate materials were not significantly stiffened by the addition of the thin metallic coatings. The coated materials were cohesive and well adhered, as determined by stretching of the substrate materials with the metallic layer in place. Upon stretching, there was no evidence of damage to the metallic coating.
Keywords/Search Tags:Metallic, Magnetron sputtering, Substrates, Permeation, Onto, Elastomeric, Materials, Fuel
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