| This research work is an extension of some of the earlier work done on the development of solid phase grafting technique to graft various monomers onto polymers as well as postulation of the usefulness of the graft copolymers thus synthesized. Polystyrene grafted with acrylic acid, previously developed in bench scale, was synthesized in pilot-plant scale batches. Process parameter studies on the grafting of acrylic acid onto polypropylene and developmental studies on the grafting of maleic anhydride onto polystyrene were also done. Polymers grafted with polar molecules such as maleic anhydride and acrylic acid have been used to compatibilize immiscible blends of polar and non-polar polymers. On the same note, the applicability of the solid phase graft copolymers as blend compatibilizers were investigated and their performance was compared to commercially available compatibilizers.; Solid phase graft copolymerization process is a technique to synthesize graft copolymers. Some of its salient features are use of minimal solvent to conduct the reaction and easy equipment modification. It is a low pressure and low temperature process. This technique provides a viable alternative to the environmentally hazardous, and time consuming conventional process currently in use. Hence, development of this technique could be beneficial not only to the plastics industry, but also to mankind. Also, this technique provides a low-cost and extremely easy method to develop graft copolymers such as acrylic acid functionalized polymers that are rapidly gaining popularity as blend compatibilizers and polymer reinforcing agents. A study that proves the potential of these solid phase graft copolymers as good blend compatibilizers for industrially important immiscible polymers will develop interest in the industries about this grafting process.; The free radical solid phase graft copolymerization process was carried in a modified Brabender-type mixer fitted with specially designed blades to promote efficient mixing of the polymer, initiator, monomer, and solvent. The grafting was qualitatively confirmed by means of a FTIR and quantitatively using titration. The polymer blends were synthesized in a single screw extruder. Rheological, morphological, thermal, mechanical, and molecular weight studies were done on these blends.; The graft copolymers produced in larger batches had the same amount of graft content as those produced in smaller batches. This small success is a positive step towards the goal of commercializing this process. Grafting of acrylic acid onto polypropylene gave graft levels of 4 weight percent. However, the attempt to graft maleic anhydride onto polystyrene was not successful. The solid phase graft copolymers were successfully able to compatibilize the polymer blend systems studied (PS/PMMA, PS/nylon 6,6, PS/nylon 6, and PP/nylon 6). The properties of the blends compatibilized using the solid phase graft copolymers were comparable to and in some instances, better than those of the blends compatibilized with commercially available graft copolymers. The successful scale-up of the process, development of new graft copolymers and ability of copolymers to compatibilize blends augurs well for the solid phase grafting process. |
