Optimum Design Of Environment Friendly Based Synthesized Cutting Fluidand Metal Working Water

Water-basedd Cutting Fluid has a good cooling effect, save energy and improve efficiency, and other characteristics of the increasingly widely used in metal processing technology, and has gradually substitute oil-basedd lubricants. Particularly in the water-based synthesized Cutting Fluid of the more prominent of Merit. With the traditional mineral oil-containing emulsion (oilbasedd emulsion) and micro-emulsion (also known as semi-synthetic fluid), the high-water-basedd synthetic cutting fluid ,because of mechanical completely free of oil, cleaning, rust-proof, cooling , Visibility processing, anti-bacterial and stability in such areas have significant characteristics in the domestic and gradually get a wide range of applications.This topic, According to the of the idea of green manufacturing, analysis of the cutting fluid technology, new requirements on environment-friendly development trend of cutting fluid, a research and development of new cutting fluid evaluation of the request, restrict on the use of harmful additives for ecological and human. In the cutting fluid has good lubrication, rust-proof, cooling and cleaning performance requirements of the conditions, the subject of this self-selection and low toxicity, low-pollution additive to the preparation of green cutting fluid. Environment-friendly bio-degradable additives (additive-free) is the subject of the study and application of direction. Than with a selection of more than 1 with the function of the additives, such as: organic boric acid ester, to further reducing the cutting fluid on the environment and human health risks.The topic, According to cutting process require to cutting fluid performance, select appropriate additives. By the basis of Environmental protection, adopt and synthetic additives. Synthesis and choose of mostly addtive: kwai acid triethanolamine (synthetic), polyethylene glycol, oleic acid triethanolamine (synthetic), boric acid ester, sodium molybdate; selection of other additives: Tween -80,sodiu m carbonate, borax, thiourea, sodium benzoate, BTA, such as inorganic defoamer.Because most of the researchers are orthogonal or other scientific methods, cutting fluid can only meet a single area to achieve optimal performance on the basis of the formula has been cutting fluid, so it is difficult to achieve the optimal formula. Select a variety of additives on the basis of the cutting process in accordance with the requirements of national standards and select key indicators of the experiment: the appearance, storage stability, transparency, pH value, anti-foaming, surface tension, corrosion resistance, lubricating property. Orthogonal into law in accordance with the formula of several programs, and then on the formula to test the performance of the program, and fuzzy math of fuzzy math model of a formula applied to the optimization of the final development of a comprehensive formula of the best indicators of environment-friendly Water Base Cutting Liquid.