The Improvement And Designing Of The Capping Part Of Filling Machine

With the development of society, the demand of the bottle packaging products has been sharply increased, so demand of the filling and capping equipment increased too. But because the development of filling industry in our country starts later, there are still many problems in filling and capping device, can’t meet the requirement, this article takes this as the background, cooperated with a business cooperation, participate in XG-24128filling machine capping machine design and improvement work.Since the original design of capping part existing in the production has many problems and shortcomings, mainly focus on the design principle and the design theory of the capping part of filling machine. In the foundation of the original design, through the analysis of the problems exist in the production; find out the corresponding solutions, with the corresponding theoretical basis, improving its structure, using the analysis software to design and optimization. This paper mainly includes the following contents:First of all, introduce domestic and foreign development condition of the filling machine and capping part of the filling machine, and several kinds of capping machine and capping principle. Establish the three-dimensional model of the capping system.Secondly, introduces the principle of the original capping part and structure, and analysis of the reason of the low productivity, defective goods, Put forward the corresponding solutions, improve its transmission mode, comparison of the advantages and disadvantages of every solution, and then got the optimal solution. Then, research the original screw head design principle, through magnetic mechanics method to calculate the plugging head, find out problems, and design a new plugging head. At the same time to design each of the other components of the structure.Once again, to improve the working stability, take the support stiffness theory as a foundation, design and improvement of the supporting structure of the capping part.Finally, establish a new design model, analysis and calculation the stress of key components of mechanism. Through the ANSYS Workbench software to carry on the static analysis, analysis of its deformation and stress distribution, to see if the design is meet the requirements, if there is a problem, with this analysis results, make further improvement. In addition to design the experimental verification device, used to verify the feasibility of the design.Through the design process above, we got a new capping system which has higher productivity than the original system, high rate of perfect finished products, also has good maintainability. Compared to the original, the complexity of mechanism is reduced greatly, at the same time a series of problems can be avoided due to increase the production speed, also the product is in reasonable price, with good product competitiveness.