Study On Lean Factory Construction And The Implementation Of TEG’s Module Factory

With the rapid development of the global economy, the diversity of customer needs and the competition in business are increasing, and as a solid foundation of the economy, the manufacturing industry is facing a lot of risks such as declining profitability, loss of personnel. In order to deal with these risks and occupy a space in the competitive market, enterprises must enhance efficiency, and control the product quality. Therefore, the lean production originated from Japan has gradually become the best choice for the manufacturing industries to enhance efficiency, lower the cost and improve the quality. How to implement LP better and create a good ecology environment for the manufacturing industry? Therefore, enterprises should carry out LP workshop construction, and achieve the LP Production of workshops. In the end, the cost of production, the quality of production and production delivery date can be guaranteed.In this paper, based on the theory and tools of LP, and the requirements of the CSR, combined with the experience and ideas of the CSR Times Electric Manufacturing Center implementing LP, we carry on the system analysis of LP and practice to form a set of effective methods of LP workshop construction. At the same time, according to the production division of the ambiguity and resource demand shocks, the operation process is not normative triggered by a variety of waste matter, by work measurement, process division, material distribution and the layout adjustment, visual management and a series of the IE technique to carry on the research analysis, formed a set of professional chemical station, the board pull distribution as the core unit of production plan, and established a series of lean maintenance supervision standards, improve the standard of work and the local5S level of management, strengthen the monitoring of the production process, the establishment of an independent factory mode of production, improve the space utilization rate, turnover rate and reduced in the business and inventory. The production efficiency is increased by22%,55%points lower quality item.The purpose of this study is to improve the lean production workshop construction that CSR Times Electric LP workshop is currently carrying out, to a "shortcut" mode of enterprises implement, and hopes the methods and case studies the lean production workshop construction performed by CSR Times Electric can provide ideas and suggestions for more enterprises.