Researcn On The Balance Of V205 Production Line Of Company A

In recent years,as people's living standard in China continues to enhance,the popularity of household automobile consumption is significantly increasing.The past years witnessed the substantial increase in the size and quantity of auto parts enterprises resulting from the rapid development of the entire automobile industry,which,at the same time,causing fierce competition among auto parts enterprises.In the horizontal aspect,the manufacturing cost of enterprises are rising continuously,While in the vertical aspect,the sales growth trend slows dramatically since the price of raw materials is rising in the downstream firms.More badly,it is required to reduce production cost every year.In order to acquire well market shares and profits,component companies need to improve the management of production lines continuously to meet the requirements of on-time delivery,improvement of production efficiency and reduction of manufacturing cost,at the same time,the balance of production line is the core factor affecting the above aspects,which makes it very important to optimize the balance of production line.At first,the paper describes the research background,significance and production line-balance and other relevant theoretical basis.The principle and method of balance optimization of production line are discussed,Specific problems are proposed for the V205 production line of company A.Secondly,the production line is taken as the research object to analyze the problems existing in the balance of the production line.The quantitative and qualitative analysis is made on the operation process of V205 production line by means of investigation and research method,stopwatch measurement method,product map and balance wall of the production line.Finally,industrial engineering theory is applied to improve the balance of production line to realize balance.The imbalance between production capacity and demand was analyzed by TOC theory,and the production capacity and demand balance of the production line was improved by combining the Job Portfolio Ticket and DBR model.Through improving the balance of V205 production line,the work efficiency was improved and the market demands of customers were satisfied.It has played a positive role in the cost control of enterprises.The combine and improvement of production line balance provided a engineering and constraint theory for other production balance implementation,and can provide the improvement of new production lines for other enterprises as reference.