Design Of Integrated Disk Brake

In order to get the drilling rig contract from UAE National Drilling Company,BOMCO analysis all the requirements customer ask for,and we decide to design a brand-new drilling rigs as custom-designed and meet the requirement of desert fast moving.We update all design of drilling rigs.The integrated hydraulic disk brake system is one of the most important items.The integrated hydraulic disc brake system is designed against the below shortcomings:1、The current disk brake system is highly combined with drilling rig air system/VFD,There are many fault points and no alarm system,we usually need OEM to solve the issue once trouble come out,which will delay the trouble shooting time and raise the risk for drilling.2、It is easy for the driller to make mistake when switch the model between work brake and safety work brake,which will cause drilling tube slip accident.3 、 The protection function is not good enough to guarantee the safety of the operator/equipment/well.4、Disc brake cooling system is not associated with control system,it is easy to cause rupture of the brake disc and cooling pipeline when drilling in cold area/time.The new hydraulic disc brake design is designed to solve the problems encountered on the situation,after improve the design,improve production efficiency,the new hydraulic disc brakes will have the following advantages:1、Adding the pressure sensor and other detection devices,design fault alarm indication function,so even if there is a failure in the drilling process,the driller can get it right now,to avoid false positives caused by security risks,improve troubleshooting efficiency,intelligent maintenance diagnosis.Efficient to ensure that the progress of field operation,improve economic efficiency.2、Design of anti-mistake operation function,even if there is mistake,will not causedrilling slip accidents,avoid major oil field safety and quality accident.3、The design of the new power off protection function,make the driller free from the worry of emergency situation,and even there is emergency situation happens in the drilling process,the brake system will work timely to avoid drilling slip accidents and so on.4、The newly designed disc brake cooling system is connected in series to the disc brake alarm system to optimize the cooling system and avoid the rupture of the pipeline and brake disc.The design and fabrication of integrated disk brake improve the safety operation,and simplify the operation procedure,the brake system has been applied in the NDC drilling rig projects and achieve great effect.The reliability has been proved by the factory independent test and the field test.Client is highly accepted the disk system;it is very helpful to open new market.