Optimization Study On Maintenance Resources Based On Equipment Reliability

The equipment management in the enterprise is the critical subject and important field for all of enterprises. It can say that the equipment reliability and maintenance resource management effects not only the production and sales, but also the future of enterprises.Following topics of maintenance resources and spacing optimization have been addressed during the equipments using phase. Detailed to express the improvement of preventive maintenance, analysed the incomplete equipments management. Then self developed software based on Micro Excel to collect and analyse the equipments failures. Detailed expressed the design, safety, commissioning, implementation, data collection and analysis of the software.Take the bottle neck equipment: Crusher and crude centrifuge, through condition monitoring to implement maintenance resource management based on reliability. And managed by software, the result is rapid improvement of equipment reliability and cost reduction.The equipment maintenance cost decreased 14.6%, saving 416K RMB/year;reduced un-plan shut down time from 14 h/month to 8.6 h/month, and equipment availability achieved 98%.