The Design Of Production Preparation About X Project

1. ProdromeChina's total produce and sales auto volume exceeded 13 million in 2009, China had became to the first automobile production and the consumer in the world. Our country is first country of production and sales in the world, but no become to a global automotive big country in technology development level of China's automobile industry and the world automotive big country still some gaps. For automobile plants and auto part plants to improve their own level thus becomes imperative.Auto parts as an important part of the car, it is base of automotive industry development. In the context of economic globalization, with the new changes in the automobile industry, world auto parts industry is also showing a new trend. In recent years, the domestic auto parts industry is in a phase of rapid expansion of world attention. Spare parts for many foreign companies have added a new factory. Therefore, auto parts company projects to improve the success rate, in particular, the project is to improve the success rate of production preparation has become a top priority.In this paper, DL Automotive Changchun Co., Ltd. (hereinafter referred to as DL company) X airbag control unit (hereinafter referred to as the X project), for example, describes how design the production prepare plan. X project is new project of DL company, this project will start produce in Mar.2011.Now this project in design production prepare plan phase.2. Design of personnel preparation plan about X projectProject team is to achieve the common goal of the project organized a group of members working together. The core objective of the construction project team is to effectively organize project members to create an open, confident, united, collaborative work environment, all members of the strong desire to contribute to achieve the project objectives. Member of DL company project affected by the size of the project can be divided into a core member of the project and other projects members.Based the project is on time; have time limit; by staff and resource constraints of these three features, fully consider the project's three elements: time, quality and cost, DL core members of the company's project by the Project Manager, Manufacturing Planner and Quality Planner. From these three individuals were responsible for the three elements of the project, that is the Project Manager responsible for project schedule; Manufacturing Planner is responsible for project cost control; Quality Planner is responsible for project quality.X project using the Delphi method (expert assessment method) evaluate the technical level, project experience, communication skills, English of personnel to select the core members and other members of the project.Training is an important part of project personnel preparation, it is to ensure that members of the project have knowledge, skill to completed the work. The purpose of the training is to enable trainees to obtain the knowledge and skill, and have the ability to complete this job. Because social development and technological progress, increasing demands of jobs, almost all the project members, even those members of the project selected members of the highest scoring, but also need some additional training in order to complete their most satisfying work. On the other hand, training is the training is to enable the trainees to make the future work needed to learn the knowledge and ability to meet project members professional development needs.Training plan is a manual of training action, which is for according to personnel plan, project schedule, job descriptions and job specifications and other documents required, to make the training schedule. X projects training plan includes the following parts: confirm the training target; training methods and tools; training time; training evaluation methods and time. 3. Design of Equipment preparation plan about X projectProject equipment to prepare a prerequisite for the design of the program is to determine the process. Process: refers to industrial production, finished products from raw materials to the work arrangements of the program. The other name is "machining process" or "production process." Many auto parts industry are used by the U.S. Big Three auto companies (GM, Ford, Chrysler) to develop the QS9000 quality system, the QS9000 quality system in the APQP (advance product quality planning and control programs) manual clearly defined product design to include manufacturing and assembly design, which means that product design is complete, the product of the process has been basically established. Because different plant equipment production capacity, accuracy and proficiency of workers and other factors are different, so for the same product, different process plant development may be different; even the same plant at different times do process may be different. Visible to a product, the process is not the only need to analyze specific issues, using the most appropriate technology.Equipment selection and procurement process have been identified to be based, developed by the enterprise itself to implement the program file. X project equipment selection and procurement to the mainland-based companies to implement the program file P730035. Specific process is shown below. Before the equipment use for production line need pre-inspection and release the equipment. Equipment pre-acceptance refers to the supplier, installation, commissioning equipment, the equipment for the production of the equipment before the acceptance activities.X project equipment pre-inspection duties related to personnel: facilities engineer is responsible for pre-inspection equipment, organization, implementation; quality planning engineers to participate in inspection, testing, measuring equipment, the whole process of pre-inspection work on equipment testing accuracy, performance, responsibility; Safety Engineer: participation in environmental protection and related safety, environmental protection equipment, the whole process of pre-acceptance of safety equipment, is responsible for environmental performance; Production Planning Engineer: responsible for the equipment, the whole process of pre-acceptance work, set to meet the requirements of the use of precision, performance (including the production of beat) is responsible. Equipment is the equipment ready to release the last link, and only released after the device, the device can be prepared before the end. X program based on equipment procurement program files P730035, released for the device to examine three aspects: (1) whether the performance of eligible equipment; (2) process documentation is complete; (3) maintenance programs and spare parts list is complete. In these three areas are completed, the drafting of equipment by the equipment engineers released a single, the production planning engineer, quality engineers, planning engineers and security equipment after the signing of the final release.4. Design of material preparation plan about X projectX project to prepare the material basis of the program is to determine the BOM (Bill of Material, BOM), bill of materials parts and components list is the product and its structure. Specifically, the bill of materials constitute the parent assembly of all sub-assemblies, parts and raw materials inventory, but also create an assembly for each number of parts required for the list. That the product bill of materials component→Parts→Parts→→structural relationship between raw materials, and each assembly contains a subordinate part (or parts) of the quantity and the lead (Lead Time). Here, the "material" has a broad meaning of the word, it is all products, semi-finished products, the products, raw materials, blanks, fittings and other production-related materials collectively.Auto parts companies are currently in the application of ERP system (Enterprise Resource Planning, Enterprise Resource Planning), in which the most widely used system is the SAP (Systems Applications and Products in Data Processing, enterprise resource planning). Through the SAP system can easily from the PDM (Product Data Management, Product Data Management) export X project EBOM (Engineering BOM, engineering BOM), by converting the format can be turned into material used to prepare MBOM (Manufacturing BOM, manufacturing BOM .) After the MBOM entered into by the order management needs of engineers will be finished in the input to the SAP system, through the MRPⅡ(Material Requirement Planning, MRP) can easily achieve the procurement of materials.In the materials used in the production of materials needed before the test. Into pieces of testing, mainly refers to the purchase of raw materials, purchased parts and support and spare parts into the factory test, which is to ensure normal production and an important measure to ensure product quality. To ensure the quality of purchased materials, into the factory acceptance tests should be equipped with a dedicated quality control personnel, in accordance with the provisions of the test content, test methods and test the number of scrupulous testing. In principle, the supply plant for the supply of materials should be "pieces of qualified, Taiwan and Taiwan qualified, Pipi qualified." Because all the tests are not added, so the X project into pieces of test materials need to adopt sampling approach, and to develop scientific and reliable sampling program and verification system.Materials traceability system is X project materials for the program an important part of the design. The purpose of the provisions on its part to ensure that it is installed on the specified products, in order to achieve product performance and will be required to minimize the risk of product recalls and directly related to the manufacturing cost. Is now widely used in various industries, it is actually a positive for the product, reverse or orienteering production control system, applicable to all types of process and production control, it allows enterprises to problem occurs to find the exact product batches in question, which related only to recall the product, to play a role in reducing costs.X test each product in the final completion of the machine will generate a product label, the product label has a serial number, serial number for each product is unique, which ensures that each product is can be independent retrospective. X project important process for each product processing parameters have been saved to the company's servers, and monthly backups. Receipt of materials received by the warehouse staff with different sweep material codec, the supplier of the content on the label transferred to the mainland on the label the company's materials, the production line only to scan the material label mainland company, enabling each a retrospective materials.5. Summary and ExpectationGenerally used for engineering project management. The auto parts enterprises, the project's production preparation as the core of the project, the market competitiveness of enterprises has a major impact, due to the project for the purpose of production, unique, one-time, uncertainty and conditionality, the more An increasing number of auto parts enterprise application project management to the production of design projects for the program. For the special nature of auto parts business projects, project planning vehicle plant in accordance with the plan needs to specify, to improve the competitiveness of enterprises must comply with its enterprise project management methods to support production for the design, the use of the project can be put into operation on schedule, product quality to meet the requirements of enterprise customers can obtain sufficient profits, there is an urgent need to support the project with project management methods of production for program design.This X project for production preparation in the design, production preparation program for preparation of personnel, equipment, preparation, preparation of materials were studied in three aspects, and have some innovation. Projects on the production of auto parts enterprises to prepare design has a guiding role.