Research And Development Of New Automatic Five Tons Of Power Transformer Horizontal Winding Machine

Our country electric power industry vigorously investment, promote the rapid development of transformer production level. Transformer of special equipment for the technical level in some extent also reflects the transformer production level, therefore, vigorously promote transformer is the development of the special equipment manufacturing high performance, high level of transformers, a powerful guarantee. As the core of the transformer manufacturing process, coiling machine technology level to coil around the system to the whole quality and transformer is the key. Therefore, development of developing high performance, low prices of the automatic routing machine has important significance.This paper apply modern design method of new automatic five tons of power transformer horizontal winding machine on the research and development, the design, the design of parallel virtual, finite element method in the design the comprehensive application of a positive exploration.To shorten the development cycle, improve product quality, reduce the cost of product, and then reach the enhancement enterprise competition ability in the design of modern products by adopting parallel design. Power transformer horizontal coiling machine the entire machine design used in the process of concurrent design method, formed by the mechanical design personnel, electrical design personnel, assembly personnel, using personnel, sales personnel, maintenance personnel composition design team, so in product development stage, the design of the machine from the start to consider the whole life cycle of the products all links, including product process planning, manufacturing, assembly, test, sales, use and maintenance of product to scrap, set up product life cycle stages in the performance of the inheritance and constraint relation and product all aspects of the relationship between the properties, the pursuit of the life cycle of the products in the process of its performance optimization. In the design phase and process (including processing technology, the assembly process and inspection process) process design, the design results of computer simulation, a product prototype until processing, improve the product design and manufacture of a success.Power transformer horizontal automatic winding machine adopts pro/E of top-down (top-down), the design of the machine before the Lord skeleton model design, and then spindle box, the tailstock, bed etc the parts part design, final decomposition to design elements, and the general assembly parts. The design process by the use of the virtual design and virtual prototype technology, make in the design and manufacture as early as possible the defects of the prototype can be found and the deficiency, in order to improve the design.Seek optimization is the goal of product design, this is the current our country a great design personnel the weak link, most of the design personnel will stay on the experience and analog design phase, product to appear coarse, big, stupid phenomenon. In this paper, ANSYS and optimization technique to solve the automatic winding machine encountered in the process of development of the structural parameters optimization problem. Through the geometry of modeling, mesh applied load, sure, optimization variables, finally after optimization that the structural parameters of the circulation of the optimal value, make the total weight of the relative experience design value falls, save the cost, the effect is remarkable.Modern product design is based on the design of the knowledge, only in the way of strengthening the modern design technology of the theory and method of study, in the work a vigorous application of modern design technology and the method, can in the international competition in the invincible position.