The Fructose Production Process Improvement Research In Cofco Biochemical Energy Hengshui Company

At present, the domestic plant of fructose, mostly adopts double enzymaticliquefaction and saccharification, filtration, evaporation, decoloration, ion exchange,chromatographic separation, evaporation technology to produce fructose. In theprocess of production of fructose, there are many uncertain factors and variableprocess parameters. In fructose craft production process, production process ofuncertain factors, process parameters are variable, So it is considerable to improveproduction technology and control production condition.COFCO Bio-energy(hengshui) Co.Ltd is a state-owned enterprises that producesand sales fructose, Customers are well-known enterprise such as Coca-Cola, Pepsi,Rrobust, Ha ha, so not only require the quality of fructose and stable productionprocess, but also on the cost of production to reduce as far as possible, try to automateproduction control. Traditional fructose production process has been used for manyyears, though no too many differences on the various technical index control, thephenomenon of low production efficiency, high energy consumption, workers laborand artificial cost exists.This article is under this background, to improve the production technology andmanagement of fructose, the process system research and the analysis of feasibilityare Carefully calculated. The improvement technology of liquefaction andsaccharification, filtration, decoloration, evaporation, ion exchange discussed. Tomake the improved technology of production system run stably, on the basis of thestabile quality of the fructose, to reduce the production cost, improve the level ofproduction control. Production technology system operation is stable and mature, advanced and low production cost, to a certain extent, affect the enterprise’s futureand destiny, advanced production technology can bring good social reputation andhuge economic benefits. To realize the stable production process operation, stableproduct quality, production control, improve efficiency, reduce energy consumptionand production cost objectives, to maximize the company benefits, improve theshareholder return on investment, at the same time, also process improvement of therelated industries to provide technical experience and practical significance.The paper can be divided into four parts.First of all, this article introduced fructose product introduction, expounds thepresent situation of the domestic sugar products, market characteristics and socialbenefits, and fructose products in China were summarized. Due to fructose productmarket is mainly food enterprises, beverage market and food market, finally thecustomer is the general consumers, fructose product management will not only bringeconomic benefits to fructose operation enterprises, and, more importantly, fructoseproducts made the beverage companies to reduce the production cost, make theupstream enterprise-starch to increase the sales of the products market, play a bettersocial function.Traditional fructose enterprise’s production cost is higher, changing the economicbenefits of enterprise with the international and domestic economic more and moresmaller, and through technological innovation and technological progress, can makethe enterprise production more stable, control more mature, lower production cost,promote the stable development of the sugar industry.Secondly, this article to make100000tons of fructose production line actual datafrom COFCO Bio-energy(hengshui) Co.Ltd as an example for the empirical analysisand research. To describe the present situation of the production line and processconditions, production stability in the process of production operation, the cost ofproduction and management and control operation defects in the process of production operations management are analyzed.Again, the problem of technological and control process of the fructoseproduction from COFCO Bio-energy(hengshui) Co.Ltd were studied and discussed.The current technological process and operation, existing problems; Electricalequipment operation fault cannot be solved timely. In addition, The technical andmanagement of the process management and the operator need to be improved.Finally, this paper studied the optimization of technological process, the rationalallocation of process equipment, optimization control, timely solve electricalequipment in operation, improve the production process management of technology,management consciousness and level, which can greatly reduce labor cost, increasethe efficiency of production, improve the level of control, reduce production cost,make the process more stable and process more reasonable, improve the operatingearnings. Can promote improve investment yield, benefit maximization.