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Application And Study Of Fieldbus Technology On Controlling Air Compressors

Posted on:2004-04-19Degree:MasterType:Thesis
Country:ChinaCandidate:H D LiFull Text:PDF
GTID:2132360122470563Subject:Mechanical engineering
Abstract/Summary:PDF Full Text Request
The station of air compressors in the Department of Power of YuXi Hongta Group takes the assignment of providing compressed air in the procedure of the group's production, the qualities of the compressed air determine safety and stabilization of the tobacco's yield. The precepts and artifices for controlling air compressors determine the stabilization and rationality of the running air compressors, accordingly the qualities of the compressed air and the cost of the course and maintenance.The former supervisory control system's artifices and precepts can't keep the air compressors running stably efficiently, and this thereout worked 7.3 hours long stop production and 250 hours long poor qualities of compressed air for enterprise's production, at the same time the higher cost of the course and maintenance. Improving the former system and making the air compressors running stably efficiently has confront us an issue.By analysis and study, we let the air compressors running by master and slave manners contraposing the former matters. The primary measures for control precept are: sufficiently and effectively utilizing the the air compressors' interior data, realizing online surveillance and alarming for failure of the the air compressors' running interior parts; Letting the air compressors running by master and slave manner ,by reasonable arranging the alignment of the air compressors, making the masters yielding pressed air and the slaves adjusting the pressure of the air. This decreases the times of loading and unloading greatly and the decreased failure of air compressors and low maintain; At the same time we adopt abundant value of the set pressure for stabling the compressure. The air compressors become loaded or unloaded ahead by the abundant value; Caning unloading control for saving power, when the air compressors get along with unloading for a while, the system will stop them; Consummating the purposes for control, enhancing offline control for over-press and low-press, continual loading control and unloading control. By realizing the control artifices, we adopt INTERBUS fieldbus of high stability to transfer the signal and control the local devices, abstaining the problem of high disturbed info and low system's stability. This ensures the production of the tobacco on the rails. And adopting the INTERBUS fieldbus system of checking and locating quicking the failures ensures eliminating the failure in the time.The letterpress basing on analyzing industry control technologies, contraposing the matters of the former supervisory control system ,brings forward the control system model for ten air compressors in station, meantime improving the former system's control precept.The dissertation introduces the development of industry control technologies, analyses and investigates technologies of INTERBUS fieldbus and OPC. Secondly, it dissertates the design ideas of the system by adopting INTERBUS fieldbus transmitting info and controlling local devices, adopting technologies of OPC realizing exchange info between local controller and manager, developing industry control software-Citect based on WINDOWS to realize administrated station. At last, it expatiate the designing ideas for hardware and software of the system and the realization of the system.The task of "The station's supervisory control system of air compressors in the Department of Power of YuXi Hongta Group" accomplished and joined by author put an end to stopped productions of cigarette due to the failure of the control system. And it has the positive meaning to improve the quality of the compressed air and decrease the expenditure of the maintenance and course for air compressors. And it bring the upstanding economic benefits and societal benefits: It have saved 29,702,400 Yuan forthe sake of the enterprise every year after the new supervisory control system has run. Adopting several new controlling ideas and realizing manners let the level of technique of the supervisory control system setting the pace overall the craft brothers ov...
Keywords/Search Tags:Fieldbus, INTERBUS, Supervisory control system, OPC
PDF Full Text Request
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