The Cluster Control Of The Gypsum Wallboard Molding Production Line Equipment Control System Development

Gypsum materials have good performance of toughness, fire resistance,sound insulation,earthquake and ect. As a new type of building materials gradually entered people’s field ofvision. Operation of gypsum wallboard production line directly determines the performance ofmolding products. The current production situation is mainly dominated by men,each craft linkneed to be equipped with specialized technical personnel on-site operation.Aplplication of the production line model is not suitable for cluster control system, mainlybecause each mold vehicle with a power line, control line and so on.Trajectory mold car makethese lines ntersect, and finally influence the arrangement of cluster control system. Through adetailed understanding of the overall process of the R&D a new production line, the differencebetween the improved in Enterprises and the original production line is fixed of the modifiedproduction line. Pouring car in the mold car guide rails on the reciprocating motion. Toeffectively solve the problem of chaotic circuit. Then the main processing production line areanalyzed and explained, In the case of familiar with the structure and principle of theproduction line, put forward a set of cluster control scheme by writing the data acquisition andthe logic program which can be more accurate, more complete.The gypsum wallboard production line in the process of feeding part, water tank levelcontrol, mixing system structure and principle are analyzed, through the analysis of the gypsumsolidification mechanism determine the type temperature sensor and the best core tube time.Through process analysis to determine the number of input and output points, a number of inputand output of the main controller to determine the number of input and output module.Based on the analysis and understanding of the overall production process, usingAC800M as the main controller uses IFIX software as a PC monitoring software. The uppermachine and lower machine operation monitoring system configuration interface real-timecurrent. Through the establishment of historical database，to find the best productiontechnology for a period of time. Computer performance for the execution of cluster system todo a brief analysis and explanation, The three mainly part are introduced, the focus is thecomputer cluster the performance and test method of LLCBench, through the analysis todetermine the stability of the cluster system to meet the type of computer and network. The AC800M controller has five kinds of commonly used programming language PLC,can identify the control program written by other PLC. Use the traditional PLC controlleroperation write the corresponding logic control program, according to production line. Thecontrol programs was written into to the main controller, the main controller analysis andprocess information, output command control operation of field devices. Draw the process ofthe configuration interface diagram of water tank, water supply system, stirring part. Dynamicchanges of understanding of the system and security system off operation value can accuratelybe seen from interface.Beyond the system set safety value after the system alarm instructionwill be triggered. This article just discuss some control program and configuration interfacediagram. The development of cluster control system will reduce the waste of human resources,at the same time, cost saving and improved yield and quality.