Research And Design On Washing Machine Of Edible Fungus Factory Production

Factory production of edible fungi is the future development direction of edible fungus industry in China.At present, China’s edible fungus factory production is given priority with wood rotting fungi, Its production process including bottling, sterilization and so on a series of link until end of digging a bottle, but after digging bottle mushroom bottle cleaning basically manually on hire a large number of labor to clean,manual cleaning efficiency is low, it’s not conducive to continuous production, but increasing the labor costs of enterprises. Currently on the market does not apply to edible fungus inside washing bottle,so it’s very important that developed the bottle washing machine which suitable factory production.This topic has developed a new kind of adapt to the characteristics of edible fungi factory production bottle washing machine which through the research of edible fungi factory production characteristics and current bottle washing machine at home and abroad combined with the artificial cleaning bacteria bottle requirement. The main research contents and conclusions are as follows:(1) We designed bottles of plate structure based on the characteristics of edible fungi factory production the whole basket of planting, determine the whole basket inside cleaning mode. For the whole basket cleaning require the using of air pressure and gear transmission as a system, which Combined with the limit switch positioning. Accordance with the requirements of washing bottle cleaning process is divided into into bottles, prewetting, washing bottles and bottles of 4 phases, analysis the effect of each phase and the structure design and calculation. The focus of the study is:in the prewetting stage design 16 sprayers which 2 mm diameter nozzle achieve the prewetting fungus bottle. In the stage of washing bottle used basket manipulator to realize the separation of bottle basket; Design of the washing bottle machine toothbrush and bottle brush cleaning structure complete bottle inside and bottle cleaning; Use washing bottle box structure complete interior and exterior cleaning bacteria at the bottom of the basket.(2) According to the process of washing bottle in the control system hardware selection, determine the motor, solenoid valves, air supply device and sensor model, and gives the Selection basis. The GuangYang SH - 32 r for programmer, using the levels of language to write the bottle washing machine control program; On the basis of programming through Screen creator 5 design bottle washer touch Screen, at the same time set up the working parameters set pictures on the touch Screen can adjust parameters, security work under the optimal condition.(3) Completed the bottle washing machine structure design, the structure design of the dangerous parts center drive gear has carried on the finite element analysis, through the analysis to obtain the maximum strain is 0.0535 mm, maximum stress is 38.7 Mpa, through the analysis and comparison of material properties shows this design satisfies the requirement of stiffness and strength (4)Analysis and research washing bottle effect of edible fungi factory bottle washing machine, the experiment shows that bottle washing machine wash bottles per hour 360 basket (5760 bottles) is 12.8 times of washing bottle, and water consumption than artificial washing bottle saves 16.7%, the rest of the parameters meet the design requirements. Perfect the production of edible fungi factory of bottle washer invention greatly reduces the labor, improve the labor productivity.