Research On Structural Design And Optimization Of Glass Stacker

Stacking of glass as the last procedure of the production and processing process using the stacker performance fit and unfit quality directly affect the quality of glass products. Glass stacker and existing in the running process prone to cylinder card dead, movement is not smooth, glass easy to slide. This topic to solve these problems, the following research work:1, the working process of glass production line and station requires research and analysis, preliminarily determines the overall design of glass stacker system, focus on the core components of the system stacker is studied. Travel mechanism of stacker level respectively, stacking manipulator flip agencies, push rod mechanism has carried on the theoretical analysis and calculation, determine the type of key parts; Key affecting the performance of the stacking manipulator stacker flip agencies, push rod mechanism kinematics and dynamics analysis, from the Angle of the kinematics and dynamics of cylinder card operation process of death, movement is not smooth, easy to slide down like glass problems were analyzed, and the simulation optimization provides a theoretical basis for the prototype.2, virtual prototype technology is studied, the influence on the performance glass stacker stacking manipulator of main body and push rod mechanism modeling virtual prototype in ADAMS software, the actual movement process of the physical prototype and initial conditions applied in virtual prototype simulation analysis. Through kinematics simulation, determine its whether there is jammed in the process of sports phenomenon, cylinder stroke, the flip Angle and so on whether meet the design requirements; Stacker is obtained by dynamic simulation, in the process of work force and the change of angular acceleration, to determine the factors influencing the stability and reliability of the prototype, the correctness of the theoretical analysis is verified. To improve the performance of movement on the stacker prototype, theoretical analysis on the organization's structure can be determined at the ends of the cylinder hinged point location in the operation process of cylinder decides the stacking manipulator and push rod mechanism structure and size, so the cylinder rod ends pivot arrangement location as the object of optimization analysis. By determining the optimization goal and variables.3,find the best fulcrum arrangement position to make the cylinder rod cylinder in the process of work stress amplitude, the minimum of stacking manipulator and push rod mechanism motion Angle acceleration is decreased significantly, reduce the vibration, more stable and reliable running, so as to improve the quality of the product.